Brand:
TOB NEW ENERGYitem no.:
TOB-SY400-6Morder(moq):
1setPayment:
L/C,T/Tproduct origin:
Chinashipping port:
XIAMENBattery Electrode Transfer Coating Machine
SPECIFICATIONS
The TOB-SY400-6M Battery Electrode Transfer Coating Machine is used for lithium ion battery anode and cathode electrode precision coating, which is mainly composed of unwinding part, the head part, the oven part, the traction part, the winding part and the electric control part.
The mixed slurry is uniformly coated on the substrate to ensure that the size and weight are within the process range. After drying, it is rolled up to prepare for the later process.
Substrate unwinding → Tension stabilization → Transfer coating → Drying → Tension stabilization → Traction → Rewinding and correcting
Substrate parameter
Item |
Cathode |
Anode |
Substrate |
Aluminum foil |
Copper foil |
Width (mm) |
100~330 |
100~330 |
Thickness (µm) |
9~15 |
6~15 |
Note: during acceptance, the aluminum foil or copper foil used should not be slack, uneven thickness and weight, surface oil, and other phenomena that affect the performance of coating. |
Slurry parameter
Item |
Cathode |
Anode |
Material |
LFP, NCM, ect. |
Graphite |
Solvent |
NMP |
DI-Water |
Solid content (wt%) |
40~85 |
35~65 |
Slurry specific gravity (g/cm3) |
1.5~3.0 |
1.0~2.0 |
Viscosity (mPa.s) |
5000 ~ 15000 |
3000 ~ 8000 |
Remark: (1) The solid content of the same batch of slurry: fluctuation ≤±0.5%. (2) The viscosity of the same batch of slurry: fluctuation ≤±500mPa.s, 25±2℃. |
Coating parameter
Item |
Cathode |
Anode |
Coating mode |
Continuous and Intermittent transfer coating |
Continuous and Intermittent transfer coating |
Coating width (mm) |
Max 300 |
Max 300 |
Dry thickness of single coating (µm) |
80 ~ 250 |
80 ~ 250 |
Single side coating weight (g/m2) |
100 ~ 250 |
80 ~ 200 |
Coating speed (m/min) |
0.5-2 |
0.5-3 |
Description: coating speed is related to product characteristics (material system, coating thickness, solid content, temperature), the maximum coating speed given in the table can not meet the special coating process requirements. |
Equipment specification parameter
No |
Item |
Content |
1 |
Roll width |
400mm |
2 |
Mechanical speed (without loading) |
Max 3m/min |
3 |
Unwinding specification |
Roll diameter: Max. 200mm Load-bearing: Max. 100kg Roll specification: inner diameter 3 inches (about 76.2mm), length≤450mm. Roll material: metal, ABS plastic, paper. |
4 |
Winding specification |
Roll diameter: Max. 200mm Load-bearing: Max. 100kg Roll specification: inner diameter 3 inches (about 76.2mm), length≤450mm. Roll material: metal, ABS plastic, paper. |
5 |
Oven heating mode |
Electric heating |
6 |
Oven construction |
3 section x 2 m/section = 6m, single layer |
7 |
Oven temperature |
Max. 140℃ |
Main components
No |
Unit Name |
Qty |
Remarks |
1 |
Unwinding unit |
1 set |
Single workstation, manual roll change |
2 |
Coating unit |
1 set |
|
3 |
Oven unit |
1 set |
Single layer, 2m x 3section = 6m, electric heating |
4 |
Traction unit |
1 set |
|
5 |
Winding unit |
1 set |
Single workstation, manual roll change |
6 |
Electronic control system |
1 set |
|
Coating unit
No. |
Item |
Content |
1 |
Structural mode |
Overall vertical plate structure, surface chrome plating treatment. The sheet metal is made of SUS304. |
2 |
Main drive motor |
Servo motor, soft connector to transfer power |
3 |
Intermittent drive mode |
Servo motor |
4 |
Adjustment of gap height between scraper and coating roller |
Servo automatic adjustment, touch screen control. the resolution is adjusted to 0.1um |
5 |
Scraper structure |
Double-sided comma scraper, surface electroplated, diameter ≥78mm |
6 |
Scraper angle rotation control |
Manual control (handle rotation) |
7 |
Coating roller (steel roller) |
Diameter ≥100mm, surface plated with hard chromium |
8 |
Back roller (rubber roller) |
Diameter ≥100mm, surface coated with EPDM adhesive |
9 |
Material tank mixing structure |
The rodless cylinder drives the mixing rod to move in a straight line, with adjustable speed to prevent slurry sedimentation. |
10 |
Baffle plate |
POM plate + foam sponge |
11 |
Coating width adjustment |
Change the coating width by adjusting the left and right baffle plates |
12 |
Scraper roller drive unit |
Cylinder lifting and compression |
13 |
Operating mode |
Touch screen + button combined operation |
List of vulnerable and consumable parts
No. |
Name |
Replacement cycle |
Remark |
1 |
Coating steel roller |
1 year |
Regular grinding |
2 |
Coating roller bearing |
1 year |
Regular replacement |
3 |
Coating rubber roller |
6~8 months |
Regular grinding |
4 |
Back roller bearing |
1 year |
Regular replacement |
5 |
Air shaft |
More than 1 year |
If there is air leakage, the internal rubber hose can be replaced |
6 |
Over roll bearing |
2 years |
Vulnerable parts (pay attention to maintenance) |
7 |
Air filter element |
6~12 months |
Vulnerable parts, regular replacement |
8 |
Heating tube |
12~18 months |
Vulnerable parts |
9 |
Temperature sensing probe |
6~12 months |
Vulnerable parts |
Note:
1) The replacement cycle of vulnerable parts should be based on actual use.
2) The table is for reference only, please refer to the list provided when equipment delivery.
Equipment infrastructure requirements
No. |
Item |
Content |
1 |
Overall dimension |
Equipment about L8.1m * W2.0m * H2.1m (the width does not include the electrical cabinet, and the length does not include the operating space) |
2 |
Power requirements |
Three-phase AC380V ± 10%, 50Hz, ground wire protection grounding. Equipment installed power: 55KW, number of main power: 1. |
3 |
Compressed air |
1)Compressed air pressure: ≥0.6MPa, air pressure fluctuation ±1% (clean air after water removal, oil free, filtration, and pressure stabilization) 2)Compressed air consumption: 10m3/h, number of interfaces: 1. 3)Gas pipe specification: Φ12 mm. |
4 |
Environmental requirements |
1)Environmental temperature: The coating part is 25 ± 5℃ (according to the buyer's process requirements). 2)Relative humidity: 10% to 30% RCH (according to the buyer's process requirements). 3)Cleanliness: Class 100000 (according to the buyer's process requirements). |
5 |
Ground requirements |
1)Total weight of equipment: about 3 tons. 2)Ground flatness ± 5mm/m2, bearing capacity ≥ 500kg/m2. |
6 |
Oven air volume |
1)The max exhaust air volume, at 140℃, cathode 2000m3/h, anode 2000m3/h. 2)The max fresh air volume, at 60℃, cathode 1500m3/h, anode 1500m3/h. |
PRODUCT DISPLAY
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