Projects

Project Name: TOB Empowers European Client to Establish 5MWh Automated High-Flexibility Li-ion and Na-ion Pouch Cell Mass Production Base Description: From 2024 to 2025, TOB NEW ENERGY delivered Europe’s first 5MWh a year Li-ion pouch cell mass production line for a leading energy technology enterprise. The project provided full lifecycle services spanning facility planning, equipment customization, and technical training, enabling the client’s transition from lab-scale R&D to industrial-scale production. Featuring multi-chemistry process compatibility and pilot-scale readiness for solid-state electrolytes, the line passed acceptance with zero-incident delivery and 98% overall yield, setting a benchmark in the regional market. Date: 2024 - 2025 Location: Europe Clients Requirement Solutions List of Equipment To penetrate Europe’s renewable energy storage market, the client required: 1. Rapid production launch: Dry room installation achieving -45°C dew point, completing facility construction to first cell rollout within 12 months. 2. Technology forward compatibility: Supporting current NMC system while reserving upgrade paths for sodium-ion batteries. 3. Harsh environment adaptation: Outdoor equipment rated for -30°C operation, compliant with local safety certifications. 4. Localized operation: Training client’s on-site team for independent production O&M (Operation & Maintenance). 5. Flexible capacity: Enabling small-batch multi-model orders (10+ cell variants with agile changeover). Technical Specifications Parameter Category Detailed Requirements Cell Type Li-ion pouch cells / Na-ion pouch cells Cell Dimensions Customizable (Max: 300×200×12mm) Design Capacity (10~50Ah)±5% (Adjustable range: 5~100Ah) Energy Density Li-ion: 200~360Wh/kg; Na-ion: 130~250Wh/kg Material System NMC Cathode + Si-C Anode / Na-ion + Hard Carbon Key Processes Auto mixing → Dual-sided coating → High-speed stacking → Electrolyte filling & formation → PACK Annual Line Capacity 5MWh (≈100k cells) Footprint 1,500m² (Including dry room & formation workshop) Turnkey Project Delivery • Facility Design: Modular steel structure (frost-proof foundation + explosion-proof zones), reducing construction time by 40%. • Equipment Specification: Cold-resistant coater customized for local climate (±1μm coating precision, 70-550mm web width adjustment, 10 substrate formats), high-speed stacker (0.3s/piece). • Process Innovation: Integrated dry electrode trial section, reducing solvent consumption by 30%. Core Technology Assurance • Safety Control: TOB proprietary BMS with real-time diagnostics enabling thermal runaway early warning. • Technology Scalability: Pre-installed interfaces for dry electrode equipment supporting future solid-state battery upgrades. Localization Support System • Personnel Training: 3-month on-site operational training by dispatched engineers + 2-month production ramp-up support. • VR Simulation: Fault response time reduced to 15min through virtual equipment drills. ...

Project Name: Sodium-ion Battery Lab Line Project Description: Xiamen Tob New Energy Technology Co., Ltd. designs and establishes a sodium-ion battery lab line for the customer's laboratory, which can manufacture pouch cell, coin cell and 18650S/1.3Ah, 32138S/10Ah, 32140S /10Ah sodium-ion cell. Xiamen Tob New Energy Technology Co., Ltd. provides a complete set of battery manufacturing technology, production line equipment, raw materials, and various consumables. Date: May 2023 Location: China Clients Requirement Solutions List of Equipment Sodium-ion battery cathode materials have the advantages of low cost and wide distribution of raw materials and are the best alternative materials for lithium-ion battery cathode materials. The customer has been committed to the research and development of batteries, hoping to make breakthroughs in the field of sodium-ion batteries, and on this basis, provide new ideas for the optimization and exploration of other ion batteries. Therefore, they started from the sodium-ion cylindrical battery lab line to explore and verify new sodium-ion battery solutions. Customer Requirements Form  Battery Type  18650, 32138, 32140 Cylindrical (Compatible battery size)  Battery Size  18650S, 32138S, 32140S, Pouch cell, Coin cell, etc.  Design Capacity  1.3Ah, 10Ah,  Material System  Prussian blue analogues  Main Process  Winding process  Production Capacity  10PCS~500Pcs/Day  Area  100m2,200 m2,300 m2.....10000 m2( Depend on battery quantity/Day ) (1) Designed an overall solution for the laboratory line of sodium-ion cell. (2) Provides a complete set of manufacturing equipment and testing equipment. (3) Meet the user’s requirements for high safety, low-cost, high-energy density, high-capacity retention, and better high and low temperature performance. Equipment list  Name  Application  Quantity  Battery Slurry Mixer  Slurry mixing  1set  Battery Coating Machine  Slurry coating process  1set  Electrode Calender  Electrode rolling press  1set  Electrode Cutter  Electrode film cutting  1set  Electrode Slitting Machine  Electrode slitting  1set  Battery Winding Machine  Battery electrode winding  1set  Assembly line  Battery cans and cells assembly  1set  Filling Machine  Electrolyte Filling  1set  Sealing Machine  Sealing the cells  1set  Sorting Machine  Sorting the cells  1 set  Tester  For battery testing  1 set

Project Name: Cylindrical Supercapacitor Lab Line Project Description: Xiamen Tob New Energy Technology Co., Ltd. has designed and established a cylindrical supercapacitor lab line for European customers. TOB provides a complete set of supercapacitor production technology, production line design, supercapacitor lab line equipment, raw materials, and various consumables. The entire supercapacitor lab line will be installed and debugged by TOB engineers at the customer's factory, and training will be provided on the use and maintenance of the equipment until it reaches the acceptance standards. Date: 2023 - 2024 Location: Europe Clients Requirement Solutions List of Equipment Customer Requirements Form  Battery Type  Full tab battery structure, Reduce the IR and increase the cycle life  Battery Size  4680，26980，32140，34180，60138, 66180  Design Capacity  26Ah, 6Ah,  Material System  LFP, NCM, NCA, LCO  Main Process  Winding process  Production Capacity  10PCS~2000Pcs/Day  Area  100m2,200m2,300m2...10000m2( Depend on battery quantity/Day ) （1）Design the whole line solution of large cylindrical battery. （2）Provide a complete set of manufacturing equipment and testing equipment. （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list  Name  Application  Quantity  Battery Slurry Mixer  Slurry mixing  1set  Battery Coating Machine  Slurry coating process  1set  Electrode Calender  Electrode rolling press  1set  Electrode Cutter  Electrode film cutting  1set  Electrode Slitting Machine  Electrode slitting  1set  Battery Winding Machine  Battery electrode winding  1set  Assembly line  Cells flatting machine  1set  Laser welding machine  1set  Cells feeding machine  1set  Grooving machine  1set  Sealing machine  1set  Filling line  Electrolyte filling in glove box  1set  Sealing line  Filling hole laser sealing  1set  Heat shrink machine  PVC film heat shrink  1set

Project Name: 60138( Dia:60mm,Height:138mm),3000F Super-Capacitor Pilot Line Project Description: Xiamen TOB New Energy Technology Co., Ltd. designs and builds a 60138 super- capacitor pilot line for our southeast Asia customers. TOB NEW ENERGY provide a full set of super-capacitor production equipment, testing equipment and materials. TOB New Energy send engineers to the customer's factory for equipment debugging until the super-capacitor production line can run normally. After the project is completed, supply good after sales service to promise the line running stable. Date: 2022 - 2023 Location: Southeast Asia Clients Requirement Solutions List of Equipment Customer Requirements Form  Battery Type  Full tab battery structure, Reduce the IR and increase the cycle life  Battery Material  Activated Carbon, LFP, NCM, NCA, LCO  Battery Size  4680, 38130, 60130, 60138, 66160,80180  Design Capacity  1000F,2000F,3000F,6000F  6Ah, 10Ah, 26Ah, 60Ah  Main Process  Winding process  Production Capacity  10PCS~2000Pcs/Day  Area  100m2, 200m2, 300m2.....10000m2( Depend on battery quantity/Day ) （1）Design the whole line solution of large cylindrical battery. （2）Provide a complete set of manufacturing equipment and testing equipment. （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list  Name  Application  Quantity  Battery Slurry Mixer  Slurry mixing  1set  Battery Coating Machine  Slurry coating process  1set  Electrode Calender  Electrode rolling press  1set  Electrode Cutter  Electrode film cutting  1set  Electrode Slitting Machine  Electrode slitting  1set  Battery Winding Machine  Battery electrode winding  1set  Assembly line  Flatting Machine  1set  Connector Welding Machine  1set  Grooving Machine  1set  Cap+Case Welding Machine  1set  Filling line  Electrolyte Filling  1set  Sealing line  Sealing the cells  1set

Project Name: Dry Electrode Supercapacitor Production Line Description: XIAMEN TOB NEW ENERGY TECHNOLOGY CO., LTD. designed and established a 60138 supercapacitor production line which is using dry electrode process for the customer's battery factory, and TOB New Energy provides a full set of production technology, production line equipment, raw materials and supplies of various consumables. Date: From January 2021 to January 2023 Location: North America Clients Requirement Solutions List of Equipment Our clients have been looking to build a complete dry electrode process supercapacitor production line. The traditional cathode and anode electrode manufacturing process of lithium batteries usually requires the use of a solvent containing a binder, which is mixed with a conductive agent to form a slurry. The slurry is then coated on copper or aluminum foil, and the solvent is evaporated by drying. In the electrode manufacturing process, the manufacturing cost of coating and drying links accounts for about 54%. Moreover, the toxicity of the solvent is high, and the manufacturing process is not environmentally friendly. The dry electrode technology is performed in a solvent-free manner, through dry powder mixing, powder film formation, and then integrated into the current collector layer of copper foil or aluminum foil on the basis of the film, which is not only lower in manufacturing cost but also more environmentally friendly. On the one hand, they want to try to use this feasible new technology in the battery field to expand their product categories, and on the other hand, they can also accumulate technical experience for subsequent research in other directions.  Customer Requirements Form  Battery Type  Full tab battery structure, Reduce the IR and increase the cycle life  Battery Size  4680，26980，32140，34180，60138, 66180  Design Capacity  26Ah, 6Ah,  Material System  LFP,NCM,NCA,LCO  Main Process  Winding process  Production Capacity  10PCS~2000Pcs/Day  Area  100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day ) （1）Design the whole line solution of large cylindrical battery. （2）Provide a complete set of manufacturing equipment and testing equipment. （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list  Name  Application  Quantity  Dispersing machine  For dry powder active material dispersion  1set  Grinder  For dry powder active material dispersion  1set  Powder film forming machine  Powder to film  1set  Film calender  Rolling film to suitable thickness  1set  Film composite machine  Laminate the film with the substrate  1set  Slitting machine  Electrode film slitting  1set  Winding machine  For electrode foil and separator winding  1set  Assembly line  Cans assembly  1set  Filling line  Electrolyte filling  1set  Pre-charge line  Pre-charge the battery  1set  Sealing line  Sealing the battery cans  1set  Cleaning line  Cleaning the battery  1set  Sorting line  Sorting of bat...

Project Name: Projects for Lithium ion pouch cell lab scale line building Description: Xiamen TOB New Energy Technology Co., Ltd. designed a lithium-ion pouch cell lab line for the customer's battery laboratory, and TOB New Energy also provided a complete set of the battery lab equipment and some raw materials for their research. Date: 2020 Location: Brazil Clients Requirement Solutions List of Equipment The customer intends to make some breakthroughs in their lithium-ion battery project. They have been trying to use different battery manufacturing processes and different material systems, and finally decided to build a lithium-ion pouch cell lab line first. Generally speaking, compared with aluminum shell or stainless steel shell batteries, pouch cell have the advantages of better safety, lighter weight, large capacity, low internal resistance, flexible design, good discharge characteristics, and simple protection design. Presumably this is also one of the reasons why customers want to make breakthroughs in the field of pouch cell. Of course, pouch cell also have certain disadvantages in terms of high cost, poor consistency, and high manufacturing process requirements. We believe that customers want to find solutions to the problems faced by these pouch cell through this project. Customer Requirements Form Battery Type Pouch, polymer battery Battery Size Thickness: 3.0~12mm Width:20~200mm Height: 30~300mm Design Capacity 20mAh ~ 200Ah Material System NCM,LFP,LCO,LMO.../Graphite,Si-C,LTO... Main Process Stacking process Production Capacity 10pcs~1000Pcs/Day Area 100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day ) （1）Designed the whole line solution of pouch cell. （2）Provide a complete set of manufacturing equipment, testing equipment and technical solutions (material formulation, battery electrode design, battery process, electrolyte filling volume, formation process). （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list Name Application Quantity Battery Slurry Mixer Slurry mixing 1set Battery Coating Machine Slurry coating process 1set Electrode Calender Electrode rolling press 1set Electrode Cutting Machine Electrode film cutting 1set Electrode Notching Machine Electrode Notching 1set Battery Stacking Machine Electrode stacking 1set Assembly line Assemble the cells 1set Filling line Electrolyte filling 1set Pre-charge line Pre-charge the battery 1set Sealing line Sealing the cells 1set Sorting line Sorting of batteries by capacity and internal resistance 1set Packaging line Pack the battery 1set

Project Name: 6080 Supercapacitor Pilot Line Building Project Description: Xiamen TOB New Energy Technology Co., Ltd. designed a supercapacitor pilot line for customers, and we provide a full set of equipment and some raw materials. And we will send engineers to the customer's factory to debug the equipment until the supercapacitor pilot line can run normally. Date: 2019 Location: India Clients Requirement Solutions List of Equipment The customer intends to make some breakthroughs in their lithium-ion battery project, they have been trying to use different battery manufacturing processes and different material systems, and finally decided to build a 6080 supercapacitor pilot line. Due to its energy storage mechanism and its own characteristics, supercapacitors can fill the gap between traditional capacitors and batteries, and have the advantages of high specific energy of batteries and high specific power of traditional capacitors. The main advantages of supercapacitors include ultra-long charge-discharge cycle life of more than 1 million times, wide operating temperature range (-40~70°C), fast charging speed, high power density, and low maintenance requirements. In addition, no harmful chemicals or toxic metals are used in the production, use, storage and dismantling of supercapacitors, which are green and environmentally friendly energy storage devices.  Customer Requirements Form  Battery Type  Full tab battery structure, Reduce the IR and increase the cycle life  Battery Size  4680，26980，32140，34180，60138, 66180  Design Capacity  26Ah, 6Ah,  Material System  LFP,NCM,NCA,LCO  Main Process  Winding process  Production Capacity  10PCS~2000Pcs/Day  Area  100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day ) （1）Design the whole line solution of large supercapacitor. （2）Provide a complete set of manufacturing equipment and testing equipment. （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list Name Application Quantity Battery Slurry Mixer Slurry mixing 1set Battery Coating Machine Slurry coating process 1set Electrode Calender Electrode rolling press 1set Electrode Cutting Machine Electrode film cutting 1set Electrode Notching Machine Electrode Notching 1set Battery Stacking Machine Electrode stacking 1set Assembly line Assemble the cells 1set Filling line Electrolyte filling 1set Pre-charge line Pre-charge the battery 1set Sealing line Sealing the cells 1set Sorting line Sorting of batteries by capacity and internal resistance 1set Packaging line Pack the battery 1set

Project Name: 18650 & 26650 lithium-ion cylindrical battery production line building and material supply project Description: Xiamen TOB New Energy Technology Co., Ltd. designs and builds a 18650 & 26650 lithium-ion cylindrical battery production line for the customer's battery factory. We provide a full set of equipment and raw materials for battery production, and TOB New Energy dispatches engineers to the factory for equipment Assembling and debugging until the battery production line can fully operate and produce qualified 18650 & 26650 battery products. Date: From January 2018 to January 2021 Location: Southeast Asia Clients Requirement Solutions List of Equipment After a long period of investigation and technical accumulation, the customer decided to enter the field of lithium-ion batteries. This cylindrical lithium-ion battery with a diameter of 18.0mm or 26.0mm and a height of 65.0mm is a classic model of lithium-ion batteries. It has the characteristics of large capacity, long life and high safety performance, and because of its small size, light weight and convenient use, it is favored by consumers. With the continuous deepening of people's research on 18650 & 26650 battery technology, the consistency and safety of 18650 & 26650 batteries have reached a very high level. As the earliest lithium-ion battery, 18650 & 26650 battery is also the most mature and stable battery combination in the world, and it still occupies the leading position. This is also the main reason why the customer set the first lithium-ion battery production line as 18650 & 26650 cylindrical batteries. It is believed that the construction and commissioning of this production line is just the beginning, which will lay a solid foundation for customers to follow up with other projects in the battery field. Customer Requirements Form Battery Type 18650 & 26650 Cylindrical (Compatible battery size) Battery Size Diameter: 18mm, 26mm Height: 65mm Design Capacity 18650S: 1400mAh, 1600mAh ,1800mAh 26650S: 3200mAh, 3400mAh ,3600mAh, 3800mAh Material System NCM & LFP Main Process Winding Process Production Capacity 200Mwh Area 100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day ) （1）Design the whole line solution of cylindrical battery. （2）Provide a complete set of manufacturing equipment and testing equipment. （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list Name Application Quantity Battery slurry mixing system Battery slurry mixing 1set Electrode coating machine Battery slurry coated on the foils 1set Electrode Rolling press machine Rolling film to suitable thickness 1set Electrode Cutting machine Electrode film cuttting 1set Electrode Slitting machine Electrode film slitting 1set Battery winding machine For electrode foil and separator winding 1set Battery assembly line Battery cans and cells assembly 1set Electrolyte filing machine Electrolyte filling 1set Pre-charge line Pre-charge the battery 1set ...