Projects

Project Name: Lithium-ion cylindrical and pouch cell pilot line building and technical support project for IITB Description: Xiamen TOB New Energy Technology Co., Ltd. designed and built a pilot line for lithium-ion cylindrical batteries and pouch batteries for the battery laboratory of IITB. We will provide a full set of battery technology, production line equipment and supply of some consumables. In addition, after the project is delivered, TOB New Energy will also send engineers to complete the entire process of two kinds of battery manufacturing together with teachers and students of IITB, and produce qualified Finished battery. Date: 2019 Location: India Clients Requirement Solutions List of Equipment Our client is IITB. They have their own lithium-ion battery laboratory. Due to the needs of teaching and scientific research, they need to build a cylindrical cell pilot line and a pouch cell pilot line in the laboratory. Our client is IITB. They have their own lithium-ion battery laboratory. Due to the needs of teaching and scientific research, they need to build a cylindrical cell pilot line and a pouch cell pilot line in the laboratory. The customer has made a lot of research achievements in the field of lithium-ion batteries, but the research and development of batteries cannot be completed overnight. From laboratory research and development to production line production is not a simple amplification. Every mature battery system needs to go through countless verifications. The research and development of batteries also needs to go through the research and development process of laboratories, pilot tests and small batch trial production. The pilot test line refers to the medium-scale production line before the formal mass production, which also has the test function of improving observation. Based on this, the purpose of the customer to establish a battery pilot test line is mainly for the verification of hardware, structure, software, process, testing, materials, quality, etc., and to fully verify the producibility of its batteries. Customer Requirements Form Battery Type Cylindrical cell and pouch cell Battery Size Cylindrical cell：18650S, 26650S（Fixtures need to be replaced） Pouch cell：Thickness: 3.0~12mm Width:20~200mm Height: 30~300mm Design Capacity 2Ah, 3.8Ah, 10Ah, 100Ah ... Material System NCM, LFP / Graphite Main Process Winding and stacking process Production Capacity 10pcs~1000Pcs/Day Area 100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day ) (1) A general laboratory scheme for pouch and cylindrical batteries is designed. (2) Provide a complete set of manufacturing equipment, testing equipment and technical solutions (material formula, battery electrode design, battery process, liquid injection volume, formation process). (3) Meet the customer's high capacity, high energy density, and high rate discharge (0.5~100C) requirements. Equipment list Name Application Quantity Battery slurry mixing system Battery slurry mixing...

Project Name: Lithium-ion Pouch Cell Production Line Building Project in Europe Description: Xiamen TOB New Energy Technology Co., Ltd. designs and builds a lithium-ion pouch cell production line for the customer's battery factory. We provide a full set of battery technology, production line equipment and some consumables. After the delivery of the project, TOB New Energy will send engineers to the factory to complete the commissioning of the equipment. Date: 2019 Location: Europe Clients Requirement Solutions List of Equipment After fully verifying its material system and production process, the customer decided to build a lithium-ion pouch battery production line for its own battery factory. The manufacturing process of the battery can be divided into three links in sequence: the front section, the middle section, and the back section. To put it simply, the first stage is the process of positive and negative electrode production. The middle section is the process of battery production, including five processes including punching, stacking/winding, welding, heat sealing, drying, and electrolyte filling. The core link is the stacking/winding process, which has the highest value in the entire middle process, accounting for about 70%. The latter part is the link of inspection and assembly. This time, the lithium-ion soft-pack battery production line built by Xiamen TOB New Energy Technology Co., Ltd. for customers uses the stacking process. The whole production line completely includes the slurry process, electrode making process, assembly process and chemical formation process of the battery, which can fully meet the daily production needs of customers. Customer Requirements Form Battery Type Lithium-ion pouch cell Battery size Thickness:3.0~12mm Width:20~200mm Height: 30~300mm Design Capacity 20mAh ~ 200Ah Material System NCM,LFP,LCO,LMO.../Graphite,Si-C,LTO... Main Process Stacking process Production Capacity 10pcs~1000Pcs/Day Area 100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day ) (1) Design a complete production line scheme for lithium ion pouch cell. (2) Provide a complete set of manufacturing equipment, testing equipment and technical solutions (material formula, battery electrode design, battery process, liquid injection volume, formation process). (3) Meet the customer's high capacity, high energy density, and high rate discharge (0.5~100C) requirements. Equipment list Name Application Quantity Battery slurry mixing system Battery slurry mixing 1set Electrode coating machine Battery slurry coated on the foils 1set Electrode Rolling press machine Rolling film to suitable thickness 1set Electrode Cutting machine Electrode film cuttting 1set Electrode Slitting machine Electrode film slitting 1set Battery stacking machine For pouch cell electrode foil and separator stacking 1set Battery assembly line Battery cans and cells assembly 1set Electrolyte filing machine Electrolyte filling 1set Pre-charge line Pre-charge the battery 1se...

Project Name: 18650 Lithium-ion Cylindrical Cell Lab Line Building Project in China Description: Xiamen TOB New Energy Technology Co., Ltd. designed and built a 18650 lithium-ion cylindrical cell laboratory line for our domestic customer's batetry research laboratory. And Xiamen TOB New Energy provides a full set of battery laboratory equipment and some consumables for their battery research. Date: 2019 Location: China Clients Requirement Solutions List of Equipment The production process of lithium-ion batteries is relatively complicated. To engage in the production of lithium-ion batteries requires certain technology and experience accumulation. The customer chooses the mature 18650 battery and establishes an experimental line as its first step into the field of lithium-ion batteries. Before entering the field of new energy vehicles, 18650 batteries have been widely used in electronic products, and they are the earliest, most mature and most stable lithium-ion batteries. The life of the 18650 battery can theoretically be recharged 1000 times, and because of its capacity per unit density, it is widely used in various electronic fields. Commonly used in high-grade glare flashlights, portable power supplies, wireless data transmitters, electric thermal clothing, shoes, portable instruments, portable lighting equipment, portable printers, industrial instruments, medical instruments, etc. The customer chose the 18650 battery experimental line as a starting point, and it is precisely because of the wide application scenarios and market advantages of the 18650 battery. Customer Requirements Form Battery Type 18650 Cylindrical (Compatible other battery size) Battery Size Diameter: 18mm Height: 65mm Design Capacity 18650S: 1400mAh, 1600mAh ,1800mAh Material System NCM & LFP Main Process Winding Process Production Capacity 200Mwh Area 100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day ) （1）Design the whole lab line solution of 18650 cylindrical cell. （2）Provide a complete set of manufacturing equipment and testing equipment. （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list Name Application Quantity Battery slurry mixing system Battery slurry mixing 1set Electrode coating machine Battery slurry coated on the foils 1set Electrode Rolling press machine Rolling film to suitable thickness 1set Electrode Cutting machine Electrode film cuttting 1set Electrode Slitting machine Electrode film slitting 1set Battery winding machine For electrode foil and separator winding 1set Batterey spot welder Battery tab and cap welding 1set Cylindrical cell cans grooving machine 18650 cell cans grooving 1set Glove box Isolation of water and oxygen 1set Electrolyte filling machine Battery electrolyte filling 1set Battery case sealing machine Battery case and cap sealing 1set Battery tester 18650 cells testing 1set

Project Name: Pouch cell supercapacitor production line design and building project Description: Xiamen TOB New Energy Technology Co., Ltd. designs and builds a pouch cell supercapacitor production line for our Europe customers. We will provide a full set of pouch cell supercapacitor production equipment, testing equipment and supply of some consumables. After the project is completed, TOB New Energy will send engineers to the customer's factory for equipment debugging until the supercapacitor production line can run normally. Date: 2017 Location: Europe Clients Requirement Solutions List of Equipment The customer wants to build a pouch cell supercapacitor production line. A supercapacitor is mainly composed of anode and cathode electrodes, an electrolyte solution, a separator and a current collector, where the separator immersed in the electrolyte keeps the anode and cathode electrodes separated. Supercapacitors store energy based on the charge-discharge process at the electrode/electrolyte interface. Its energy storage principle is the same as that of traditional capacitors, but it is more suitable for rapid release and storage of energy. Compared with traditional capacitors, supercapacitors have a larger effective surface area, which can increase their capacitance by 10,000 times compared with traditional capacitors, while maintaining low equivalent series internal resistance and high specific power. （1）Design the whole line solution of pouch cell supercapacitor. （2）Provide a complete set of manufacturing equipment and testing equipment. （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list Name Application Quantity Battery Slurry Mixer Slurry mixing 1set Battery Coating Machine Slurry coating process 1set Electrode Calender Electrode rolling press 1set Electrode Cutting Machine Electrode film cutting 1set Electrode Notching Machine Electrode Notching 1set Electrode Slitting Machine Electrode slitting 1set Battery Winding Machine Battery electrode winding 1set Battery Stacking Machine Electrode stacking 1set Assembly line Assemble the cells 1set Filling line Electrolyte filling 1set Pre-charge line Pre-charge the battery 1set Sealing line Sealing the cells 1set Sorting line Sorting of batteries by capacity and internal resistance 1set Packaging line Pack the battery 1set

Project Name: Lithium-ion pouch cell stacking process pilot line design and building project Description: Xiamen TOB New Energy Technology Co., Ltd. designs and builds a lithium-ion pouch cell pilot line which is using stacking process for our customers. Xiamen TOB New Energy will provide a full set of battery pilot line equipment and battery testing equipment. And we will also supply some battery materials such as cathode materials, anlde materials, separator, electrolyte, pouch cell cases, copper foil, aluminum foil, etc. Date: 2018 Location: Sri Lanka Clients Requirement Solutions List of Equipment The customer wants to build a pilot line for lithium-ion pouch cells which is using stacking process technology. The stacking process is a process of cutting the positive and negative plates into the required size, then stacking the positive plate, separator, and negative plate into a small battery cell, and then stacking the small battery cells in parallel to form a battery module. Compared with the winding process, the stacking process has a high capacity density, and the internal space of the lithium battery is fully utilized. Compared with the winding process, the volume specific capacity is higher. Its energy density is high, and its discharge platform and volume specific capacity are higher than those of winding process lithium batteries, so the energy density is correspondingly higher. Its size design is more flexible, and the size of each pole piece can be designed according to the size of the lithium battery, so that the lithium battery can be made into any shape. Since the ultimate goal of customers is to enter the field of power batteries, and large modules and large cells are the future trend, so choosing the lamination process can better take advantage of the advantages of large cells. It has advantages over winding in terms of safety, energy density, and process control. Customer Requirements Form  Battery Type  Pouch, polymer battery  Battery Size  Thickness: 3.0~12mm  Width:20~200mm  Height: 30~300mm  Design Capacity  20mAh ~ 200Ah  Material System  NCM,LFP,LCO,LMO.../Graphite,Si-C,LTO...  Main Process  Stacking process  Production Capacity  10pcs~1000Pcs/Day  Area  100m2,200m2,300m2.....10000m2 ( Depend on battery quantity/Day ) （1）Design the whole line stacking process solution of pouch cell. （2）Provide a complete set of pouch cell manufacturing equipment and testing equipment. （3）Meet the customer's high capacity, high energy density, and high rate discharge requirements. Equipment list  Name  Application  Quantity  Drying Oven  Battery and materials drying  4set  Battery Slurry Mixer  Slurry mixing  1set  Battery Coating Machine  Slurry coating process  1set  Electrode Calender  Electrode rolling press  1set  Electrode Cutting Machine  Electrode film cutting  1set  Electrode Notching Machine  Electrode Notching  1set  Battery Stacking Machine  Electrode stacking  1set  Assembly line  Assemble the cells  1set  Filling line  Electr...

Project Details: In April 2020, TOB NEW ENERGY cylindrical cell production line equipment for the battery factory is ready. Project Name Cylindrical cell production line Category Equipment Year Built April 2020 More Details Email: tob.amy@tobmachine.com Phone: +86-18120715609

Project Details: In May 2020, We have completed the final inspection and packing of all the polymer supercapacitor production line equipment before shipment. Project Name: Category: Client: Project Location: Year Built: Polymer Supercapacitor Production Line Production Line Clients in Russia Russia May 2020 More Details: Email: tob.amy@tobmachine.com Phone: +86-18120715609