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  • Battery Materials
    TOB NEW ENERGY provides lithium ion battery materials include Cathode Materials, Anode Materials, Casing Materials, Battery Current Collectors, Conducive Materials, Graphene and Graphite Oxide, Binders, Battery Tabs, Battery Separator and Tape, Aluminum Laminate Film, Electrolyte, Pack Materials, Porous Metal Foam Materials, Nanomaterials and many others.
  • Coin Cell Equipment
    TOB New Energy provides professional coin cell lab equipment for lithium ion coin cell lab research, mainly include the small mixer device for slurry, manual film coating machine, electrode cutter, electrode press machine and crimping machine for coin cell sealing.  All the equipment suitable for all kinds of coin cells, such as CR2016, CR2025, CR2032, CR2430 and so on. Coin cell research is the most convenient way for powder materials analysis.
  • Dry Electrode Film Solution
    TOB New Energy dry electrode technology is to mix electrode active material, conductive agent and battery binder to get electrode powder, without using any solvent, then rolled the dry electrode powder into the electrode film. After that, according to the production process requirements, the film of dry electrode material was rolled to the appropriate thickness. Then, conductive adhesive coating on the current collector foil and drying it. The last, laminated the dry electrode film and current collector foil together to get the finished dry electrode.
  • Electrode Preparation
    Electrode preparation from materials baking to spot welding process before battery cells finished. Including slurry mixing, slurry testing, electrode coating, electrode rolling press, notching and battery tab welding.
  • Cylindrical Cell Assembly Machine
    From winding process to the last sealing process for 18650, 21700, 26650, 32650, 4680, 4690, cylindrical cell assemblY line.
  • Pouch Cell Assembly Equipment
    From winding process to the last sealing process for pouch polymer cell assemble line.
  • Prismatic Cell Assembly Machine
    Aluminum Shell Cell Assembly Machine
  • Supercapacitor Equipment
    TOB can provide a set of supercapacitor solutions, including production line design and equipment supply.
  • Battery Tester
    Lithium ion Battery Testing Equipment is used for pouch cell, cylinder cell, coin cell parameter testing, it can test voltage, cycle life, capacitry and resistance.
  • Battery Production Line
    A full set of lithium battery producing equipment from mixing to last testing equipment, Including Manual machine, semi-auto battery machine and full auto battery machine.
what we do for you
about us
WHAT WE DO? Xiamen TOB New Energy Technology Co., Ltd. is a high-tech enterprise specialized in high-end equipment of lithium-ion battery and supercapacitor. Our core technology team has over 20 years experience in lithium-ion battery researching and manufacturing.  TOB new energy was established in 2012, we have always been focusing on the development and operation of lithium-ion battery and its peripheral products. We provide advanced equipment and materials, professional and experienced battery manufacturing technology and comprehensive battery production line solutions for international companies and research institutions who work in lithium-ion battery sector. Our main products include Battery mixer, Electrode coating machine, Electrode slitting machine, Battery winding machine, Electrode stacking machine, Battery sealing and crimping machine, and Battery test system.  TOB adheres to strict quality control and thoughtful customer service, we have obtained the ISO9001 quality management system and C E certificates. Our clients include BMW, Mercedes Benz, A123, SKC, MIT, IIT, and many others. We have designed more than 200 lithium-ion battery and supercapacitor production lines for the companies located in United States, Europe, Russia, India, Korea, Southeast Asia, Australia and South America.  We warmly welcome customers around the world to establish cooperation and create a bright future with us together. We are not only selling the equipment or materials, but provide you an integrated battery solution.
300
+
engineers & workers
5000
+
clients in worldwide
100
+
projects completed
    our works
    latest projects
    We have designed more than 200 lithium-ion battery and supercapacitor production lines for the companies located in United States, Europe, Russia, India, Korea, Southeast Asia, Australia and South America.
    all projects
  • Sodium-ion Battery Lab Line Project
    Project Name: Sodium-ion Battery Lab Line Project Description: Xiamen Tob New Energy Technology Co., Ltd. designs and establishes a sodium-ion battery lab line for the customer's laboratory, which can manufacture pouch cell, coin cell and 18650S/1.3Ah, 32138S/10Ah, 32140S /10Ah sodium-ion cell. Xiamen Tob New Energy Technology Co., Ltd. provides a complete set of battery manufacturing technology, production line equipment, raw materials, and various consumables. Date: May 2023 Location: China .container-t001 { max-width: 1000px; margin: 0 left; } .carousel { display: block; text-align: left; position: relative; margin-bottom: 50px; } .carousel > input { clip: rect(1px, 1px, 1px, 1px); clip-path: inset(100%); height: 1px; width: 1px; margin: -1px; overflow: hidden; padding: 0; position: absolute; } .carousel > input:nth-of-type(7):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -600%; } .carousel > input:nth-of-type(6):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -500%; } .carousel > input:nth-of-type(5):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -400%; } .carousel > input:nth-of-type(4):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -300%; } .carousel > input:nth-of-type(3):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -200%; } .carousel > input:nth-of-type(2):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -100%; } .carousel > input:nth-of-type(1):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: 0%; } .carousel > input:nth-of-type(1):checked ~ .carousel__thumbnails li:nth-of-type(1) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(2):checked ~ .carousel__thumbnails li:nth-of-type(2) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(3):checked ~ .carousel__thumbnails li:nth-of-type(3) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(4):checked ~ .carousel__thumbnails li:nth-of-type(4) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(5):checked ~ .carousel__thumbnails li:nth-of-type(5) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(6):checked ~ .carousel__thumbnails li:nth-of-type(6) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(7):checked ~ .carousel__thumbnails li:nth-of-type(7) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel__slides { position: relative; z-index: 1; padding: 0; margin: 0; overflow: hidden; white-space: nowrap; box-sizing: border-box; display: flex; } .carousel__slide { position: relative; display: block; flex: 0 0 100%; width: 100%; height: 100%; overflow: hidden; transition: all 300ms ease-out; vertical-align: top; box-sizing: border-box; white-space: normal; } .carousel__slide div:before { d...
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  • Cylindrical Supercapacitor Lab Line Project In Europe
    Project Name: Cylindrical Supercapacitor Lab Line Project Description: Xiamen Tob New Energy Technology Co., Ltd. has designed and established a cylindrical supercapacitor lab line for European customers. TOB provides a complete set of supercapacitor production technology, production line design, supercapacitor lab line equipment, raw materials, and various consumables. The entire supercapacitor lab line will be installed and debugged by TOB engineers at the customer's factory, and training will be provided on the use and maintenance of the equipment until it reaches the acceptance standards. Date: 2023 - 2024 Location: Europe .container-t001 { max-width: 1000px; margin: 0 left; } .carousel { display: block; text-align: left; position: relative; margin-bottom: 50px; } .carousel > input { clip: rect(1px, 1px, 1px, 1px); clip-path: inset(100%); height: 1px; width: 1px; margin: -1px; overflow: hidden; padding: 0; position: absolute; } .carousel > input:nth-of-type(7):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -600%; } .carousel > input:nth-of-type(6):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -500%; } .carousel > input:nth-of-type(5):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -400%; } .carousel > input:nth-of-type(4):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -300%; } .carousel > input:nth-of-type(3):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -200%; } .carousel > input:nth-of-type(2):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -100%; } .carousel > input:nth-of-type(1):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: 0%; } .carousel > input:nth-of-type(1):checked ~ .carousel__thumbnails li:nth-of-type(1) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(2):checked ~ .carousel__thumbnails li:nth-of-type(2) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(3):checked ~ .carousel__thumbnails li:nth-of-type(3) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(4):checked ~ .carousel__thumbnails li:nth-of-type(4) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(5):checked ~ .carousel__thumbnails li:nth-of-type(5) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(6):checked ~ .carousel__thumbnails li:nth-of-type(6) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(7):checked ~ .carousel__thumbnails li:nth-of-type(7) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel__slides { position: relative; z-index: 1; padding: 0; margin: 0; overflow: hidden; white-space: nowrap; box-sizing: border-box; display: flex; } .carousel__slide { position: relative; display: block; flex: 0 0 100%; width: 100%; height: 100%; overflow: hi...
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  • 60138 Supercapacitor Pilot Line Project
    Project Name: 60138( Dia:60mm,Height:138mm),3000F Super-Capacitor Pilot Line Project Description: Xiamen TOB New Energy Technology Co., Ltd. designs and builds a 60138 super- capacitor pilot line for our southeast Asia customers. TOB NEW ENERGY provide a full set of super-capacitor production equipment, testing equipment and materials. TOB New Energy send engineers to the customer's factory for equipment debugging until the super-capacitor production line can run normally. After the project is completed, supply good after sales service to promise the line running stable. Date: 2022 - 2023 Location: Southeast Asia .container-t001 { max-width: 1000px; margin: 0 left; } .carousel { display: block; text-align: left; position: relative; margin-bottom: 50px; } .carousel > input { clip: rect(1px, 1px, 1px, 1px); clip-path: inset(100%); height: 1px; width: 1px; margin: -1px; overflow: hidden; padding: 0; position: absolute; } .carousel > input:nth-of-type(12):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -1100%; } .carousel > input:nth-of-type(11):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -1000%; } .carousel > input:nth-of-type(10):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -900%; } .carousel > input:nth-of-type(9):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -800%; } .carousel > input:nth-of-type(8):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -700%; } .carousel > input:nth-of-type(7):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -600%; } .carousel > input:nth-of-type(6):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -500%; } .carousel > input:nth-of-type(5):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -400%; } .carousel > input:nth-of-type(4):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -300%; } .carousel > input:nth-of-type(3):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -200%; } .carousel > input:nth-of-type(2):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -100%; } .carousel > input:nth-of-type(1):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: 0%; } .carousel > input:nth-of-type(1):checked ~ .carousel__thumbnails li:nth-of-type(1) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(2):checked ~ .carousel__thumbnails li:nth-of-type(2) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(3):checked ~ .carousel__thumbnails li:nth-of-type(3) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(4):checked ~ .carousel__thumbnails li:nth-of-type(4) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(5):checked ~ .carousel__thumbnails li:nth-of-type(5) { box-shadow: 0px 0px 0px 5px r...
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  • Dry Electrode Supercapacitor Production Line
    Project Name: Dry Electrode Supercapacitor Production Line Description: XIAMEN TOB NEW ENERGY TECHNOLOGY CO., LTD. designed and established a 60138 supercapacitor production line which is using dry electrode process for the customer's battery factory, and TOB New Energy provides a full set of production technology, production line equipment, raw materials and supplies of various consumables. Date: From January 2021 to January 2023 Location: North America .container-t001 { max-width: 1000px; margin: 0 left; } .carousel { display: block; text-align: left; position: relative; margin-bottom: 50px; } .carousel > input { clip: rect(1px, 1px, 1px, 1px); clip-path: inset(100%); height: 1px; width: 1px; margin: -1px; overflow: hidden; padding: 0; position: absolute; } .carousel > input:nth-of-type(6):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -500%; } .carousel > input:nth-of-type(5):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -400%; } .carousel > input:nth-of-type(4):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -300%; } .carousel > input:nth-of-type(3):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -200%; } .carousel > input:nth-of-type(2):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -100%; } .carousel > input:nth-of-type(1):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: 0%; } .carousel > input:nth-of-type(1):checked ~ .carousel__thumbnails li:nth-of-type(1) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(2):checked ~ .carousel__thumbnails li:nth-of-type(2) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(3):checked ~ .carousel__thumbnails li:nth-of-type(3) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(4):checked ~ .carousel__thumbnails li:nth-of-type(4) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(5):checked ~ .carousel__thumbnails li:nth-of-type(5) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(6):checked ~ .carousel__thumbnails li:nth-of-type(6) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel__slides { position: relative; z-index: 1; padding: 0; margin: 0; overflow: hidden; white-space: nowrap; box-sizing: border-box; display: flex; } .carousel__slide { position: relative; display: block; flex: 0 0 100%; width: 100%; height: 100%; overflow: hidden; transition: all 300ms ease-out; vertical-align: top; box-sizing: border-box; white-space: normal; } .carousel__slide div:before { display: block; content: ""; width: 100%; padding-top: 60%; } .carousel__slide div > img { position: absolute; top: 0; left: 0; right: 0; bottom: 0; width: 100%; height: 100%; } .carousel__thumbnails { list-style: none; padding: 0; margin: 0; display: flex; margin: 0 -10px; } .carousel__slides +...
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  • Projects for Lithium ion Pouch Cell Lab Scale Line Building in Brazil
    Project Name: Projects for Lithium ion pouch cell lab scale line building Description: Xiamen TOB New Energy Technology Co., Ltd. designed a lithium-ion pouch cell lab line for the customer's battery laboratory, and TOB New Energy also provided a complete set of the battery lab equipment and some raw materials for their research. Date: 2020 Location: Brazil .container-t001 { max-width: 1000px; margin: 0 left; } .carousel { display: block; text-align: left; position: relative; margin-bottom: 50px; } .carousel > input { clip: rect(1px, 1px, 1px, 1px); clip-path: inset(100%); height: 1px; width: 1px; margin: -1px; overflow: hidden; padding: 0; position: absolute; } .carousel > input:nth-of-type(6):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -500%; } .carousel > input:nth-of-type(5):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -400%; } .carousel > input:nth-of-type(4):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -300%; } .carousel > input:nth-of-type(3):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -200%; } .carousel > input:nth-of-type(2):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: -100%; } .carousel > input:nth-of-type(1):checked ~ .carousel__slides .carousel__slide:first-of-type { margin-left: 0%; } .carousel > input:nth-of-type(1):checked ~ .carousel__thumbnails li:nth-of-type(1) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(2):checked ~ .carousel__thumbnails li:nth-of-type(2) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(3):checked ~ .carousel__thumbnails li:nth-of-type(3) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(4):checked ~ .carousel__thumbnails li:nth-of-type(4) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(5):checked ~ .carousel__thumbnails li:nth-of-type(5) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel > input:nth-of-type(6):checked ~ .carousel__thumbnails li:nth-of-type(6) { box-shadow: 0px 0px 0px 5px rgba(40, 170, 130, 0.6); } .carousel__slides { position: relative; z-index: 1; padding: 0; margin: 0; overflow: hidden; white-space: nowrap; box-sizing: border-box; display: flex; } .carousel__slide { position: relative; display: block; flex: 0 0 100%; width: 100%; height: 100%; overflow: hidden; transition: all 300ms ease-out; vertical-align: top; box-sizing: border-box; white-space: normal; } .carousel__slide div:before { display: block; content: ""; width: 100%; padding-top: 50%; } .carousel__slide div > img { position: absolute; top: 0; left: 0; right: 0; bottom: 0; width: 100%; height: 100%; } .carousel__thumbnails { list-style: none; padding: 0; margin: 0; display: flex; margin: 0 -10px; } .carousel__slides + .carousel__thumbnails { margin-top: 10px; } .carousel__thumbnails li { flex: 1 1 auto; max-width: ...
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testimonials
what customers said
Great experience with TOB NEW ENERGY. l found the machines l was looking for on their website. They quickly confirmed that it was available and shipped it. l worked with Gavin. Gavin was very professional, helpful, and easy to work with. Process was easy and smooth.
Brian Howie
Brian Howie
eco systcm
It is a pleasure doing business with supplier. Great communication and fast delivery! I ordered this coating machine and its quality is very good. I really appreciate the people who worked behind delivering the product from China to my place.
Olivia Silva
Olivia Silva
eco systcm
I chose TOB because I simply could not find any other provider that offered all the materials I needed under one platform, such NCA, NMC,graphene oxide powder,etc. I really liked the speed of the supplier and quality of the product.
Marry Smith
Marry Smith
eco systcm
We developed a great partnership with TOB New Energy and their dedication to our researching is evident in all aspects of the lab. We appreciate their attention to detail and creative approach to bringing our new inspiration to move forward.
Joe Deer
Joe Deer
eco systcm
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latest news
Factors Influencing the Cycle Life of Lithium-ion Batteries Feb 28, 2024
Factors Influencing the Cycle Life of Lithium-ion Batteries
1.Battery material aging and decay The materials inside lithium batteries mainly include: positive and negative electrode active materials, binders, conductive agents, current collectors, separators, and electrolytes. During the use of lithium batteries, these materials undergo a certain degree of decay and aging. Tang Zhiyuan et al. believed that the factors causing capacity decay in manganese acid lithium batteries include dissolution of the positive electrode material, phase changes in the electrode material, electrolyte decomposition, formation of an interfacial film, and corrosion of the current collector. Vetter et al. systematically and deeply analyzed the changes in the positive electrode, negative electrode, and electrolyte of the battery during cycling. The author believed that the formation and subsequent growth of the SEI film on the negative electrode would be accompanied by irreversible loss of active lithium, and the SEI film did not possess true solid electrolyte functionality. The diffusion and migration of substances other than lithium ions would lead to gas generation and particle rupture. In addition, changes in material volume during cycling and the precipitation of metal lithium would also lead to capacity loss. 2. Charge and discharge system  The charge and discharge system mainly includes three aspects: charge and discharge method, rate, and cut-off conditions. Regarding the charge method, American scientist Mas proposed the concept of an optimal charging curve. He believed that the optimal charging current of a battery gradually decreases as the charging time increases, which can be expressed by the formula I=I0e-αt. In this formula, I represents the receivable charging current; I0 represents the maximum initial current at the time t=0; t represents the charging time; and α represents the decay constant. The relationship curve between I and t is shown in follow Figure. 3.Temperature Different types of lithium batteries have different optimal operating temperatures, and both excessively high and low temperatures can have an impact on the service life of the batteries. 4.Cell Consistency Battery packs typically consist of hundreds or even thousands of individual cells connected in series or parallel. In addition to the aforementioned factors influencing their cycle life, cell consistency is another crucial factor. Due to differences in materials and manufacturing processes, it is challenging to ensure the consistency of lithium-ion battery cells. In terms of materials, the uniformity of positive and negative electrode materials and electrolytes is crucial. Lithium batteries produced from the same materials and in the same batch often exhibit relatively better consistency. In terms of manufacturing, the production process of lithium batteries is complex, involving multiple process parameters at each step. Poor control can lead to inconsistencies in parameters such as battery voltage, capacity, and internal resistance. E...
  • 2024 Chinese New Year Holiday Notice
    2024 Chinese New Year Holiday Notice Feb 01, 2024
    Dear friends, Chinese New Year is coming, Please accept our best wishes. Thank you for your trust and being our valued clients. We look forward to serving you in 2024 and wish you peace. 2024 Chinese New Year Holiday Notice
  • Lithium Battery Coating Process
    Lithium Battery Coating Process Jan 25, 2024
    Electrode piece coating generally refers to a process in which the evenly stirred slurry is evenly coated on the current collector and the organic solvent in the slurry is dried. The effect of coating has an important impact on the battery capacity, internal resistance, cycle life and safety, and ensures that the pole piece is evenly coated. The selection of coating methods and control parameters have an important impact on the performance of lithium-ion batteries, which are mainly manifested in: 1) Coating drying temperature control: if the drying temperature is too low during coating, it cannot guarantee that the pole piece is completely dry, if the temperature is too high, it may be because the organic solvent inside the pole piece evaporates too quickly, and the surface coating of the pole piece cracks and falls off; 2) Coating surface density: if the coating surface density is too small, the battery capacity may not reach the nominal capacity, if the coating surface density is too large, it is easy to cause batching waste, and if the positive electrode capacity is excessive in serious cases, lithium dendrites will be formed due to the precipitation of lithium to puncture the battery separator and cause a short circuit, causing potential safety hazards; 3) Coating size: The coating size is too small or too large may cause the positive electrode inside the battery to not be completely wrapped by the negative electrode, during the charging process, lithium ions are embedded from the positive electrode and move to the electrolyte that is not completely wrapped by the negative electrode, the actual capacity of the positive electrode can not be played efficiently, and in serious cases, lithium dendrites will be formed inside the battery, which is easy to puncture the separator and cause the internal circuit of the battery;   4) Coating thickness: If the coating thickness is too thin or too thick, it will have an impact on the subsequent electrode rolling process, and the performance consistency of the battery electrode piece cannot be guaranteed. Selection of coating equipment and coating process The coating process in a broad sense includes: uncoiling→ splicing→ tension control → pulling tabs→ coating → drying→ guiding → tension control→ guiding → winding and other processes. The coating process is complex, and there are many factors that affect the coating effect, such as: the manufacturing accuracy of the coating equipment, the smoothness of the equipment operation, the control of the dynamic tension in the coating process, the size of the air volume in the drying process and the temperature control curve will affect the coating effect, so it is extremely important to choose the appropriate coating process.   Generally, the selection of coating method needs to be considered from the following aspects, including: the number of layers to be coated, the thickness of the wet coating, the rheological properties of the coating solution, the...
  • Lithium Battery Tabs
    Lithium Battery Tabs Jan 04, 2024
    1.Lithium battery tab material Lithium-ion battery tabs, as shown in the figure below, are metal conductors that lead the positive and negative electrodes out of the battery cells. The complete tabs are mainly composed of insulating sealant and metal conductive matrix. For lithium-ion batteries, the positive electrode uses aluminum tabs, and the negative electrode uses pure nickel tabs or nickel-plated copper tabs. 2. Lithium battery tab structure The internal structure of consumer lithium-ion batteries is mainly divided into four types according to their production methods: normal structure, tab-centered structure, multi-tab structure, and laminated structure. The normal structure of the positive and negative electrodes has only one tab, which is located at one end of the pole piece and is made by winding; the tab in the middle structure is located in the middle of the batteryelectrode, usually through laser cleaning, spacer coating, tape application, etc. The internal resistance of the battery is smaller and the rate performance is better; the multi-tab woundelectrodehas multiple tabs, and the tab positions are different according to the design. The battery resistance is smaller and the rate performance of the battery is better; stacked The sheet battery is made by cutting theelectrodeinto a specific shape and alternately folding the positive and negative electrodes. There is a tab in each layer. The battery with this structure has the best rate performance. 2.1Tab-centered structure The position of the tabs has a significant impact on the internal resistance and rate of the lithium-ion battery. When the tabs are in the middle of the positive and negative electrodes, the battery has the best internal resistance and rate performance, and its performance is close to that of batteries with lamination technology. The picture below shows a comparison between the pole-tab center-mounted structure and the normal structure. The pole-tab of the normal structure is located at one end of the pole piece, while the pole-tab-centered structure has the pole tab located in the middle of the battery pole piece. 2.2 Multi-tab winding structure Thepicture below shows the multi-pole winding structure. The multi-tab winding technology cuts a fixed tab shape into the carrier. After the winding is completed, the carrier is welded and the tabs are drawn out to form a multi-tab battery. Multi-taab winding has more tabs and is more evenly distributed. This structure has better battery rate performance and smaller charge and discharge temperature rise. It is suitable for high-power equipment. Currently, many drones use this structure. Due to its welding requirements and higher precision, batteries made with this structure are more expensive. The advantages of the multi-tab structure are: further reducing the battery impedance, improving the battery's high-rate charge and discharge performance, and supporting 5C~10C discharge; effectively reducing the temperature rise of ...

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