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High-Temperature Dip Coating Machine up to 1000 ℃
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High-Temperature Dip Coating Machine up to 1000 ℃
Brand:
TOB NEW ENERGYitem no.:
TOB-PTL-HTorder(moq):
1Payment:
L/C,T/Tproduct origin:
Chinashipping port:
XIAMEN
High-Temperature Dip Coating Machine up to 1000 ℃
SPECIFICATION
The TOB-PTL-HT High-Temperature Dip Coating Machine is engineered for controlled thin-film formation under elevated thermal conditions. During operation, the sample substrate is fixed beneath the pulling wire, immersed in liquid-phase film material, and then withdrawn into a tubular furnace for rapid thermal curing. The integrated heating system enables a dip-coating environment up to 1000 °C, supporting advanced film growth processes that cannot be achieved with conventional low-temperature dip coaters.
Product Overview
The TOB-PTL-HT High-Temperature Dip Coating Machine is engineered for controlled thin-film formation under elevated thermal conditions.
During operation, the sample substrate is fixed beneath the pulling wire, immersed in liquid-phase film material, and then withdrawn into a tubular furnace for rapid thermal curing. The integrated heating system enables a dip-coating environment up to 1000 °C, supporting advanced film growth processes that cannot be achieved with conventional low-temperature dip coaters.
The standard pulling wire is designed for continuous operation up to 800 °C.
Applications requiring 800 °C–1000 °C operation can be supported through custom high-temperature pulling wire configurations or user-supplied components.
This system is particularly suitable for:
● Battery material coatings
● Ceramic thin films
● Crystalline thin films
● Functional nano-scale films
● Emerging high-temperature film-growth processes
The equipment is widely deployed in university laboratories, research institutes, battery manufacturers, and new-energy R&D centers, where reliable thermal coating control and repeatable process parameters are essential.
Technical Specifications
Dip Coating Machine Parameters
|
Item |
Specification |
|
Product Name |
High-Temperature Dip Coating Machine |
|
Model |
TOB-PTL-HT |
|
Main Unit Power Supply |
DC 24 V, 3.75 A (adapter AC 100–240 V) |
|
Rated Power |
50 W |
|
Control Type |
Programmable high-temperature type with furnace |
|
Drive Motor |
High-precision stepper motor |
|
Speed Range |
Three independent stages, 1–200 mm/min |
|
Baking Dwell Time |
1–999 s |
|
Total Travel |
620 mm (low-temp + high-temp + cooling) |
|
Low-Temperature Zone Travel |
236 mm |
|
High-Temperature Zone Travel |
150 mm |
|
Cooling Zone Travel |
234 mm |
|
Effective Immersion Length |
60 mm |
|
Maximum Pulling Load |
≤200 g |
|
Substrate Size |
L75 mm × W25 mm × D1–4 mm |
|
Display |
4.3-inch color touchscreen |
|
Machine Dimensions |
560 mm × 470 mm × 1550 mm |
|
Weight |
≈50 kg (including furnace) |
Furnace Parameters
|
Item |
Specification |
|
Power Supply |
Single-phase AC 220 V, 50/60 Hz |
|
Rated Power |
1.5 kW |
|
Maximum Heating Temperature |
1100 °C |
|
Rated Operating Temperature |
1000 °C |
|
Recommended Operating Range |
Room temperature to 800 °C (standard wire) |
|
Recommended Heating Rate |
10 °C/min |
|
Temperature Accuracy |
±1 °C |
|
Temperature Control |
Intelligent multi-segment controller |
|
Thermocouple Type |
K-type |
|
Furnace Chamber Size |
Φ80 mm × 330 mm |
|
Furnace Tube |
OD 50 mm × ID 45 mm × L 600 mm |
Notes:
1. The standard supplied power adapter specifications are:
Input: AC 100–240 V, 50/60 Hz
Output: DC 24 V, 3.75 A
The actual power supply of the equipment shall be subject to the nameplate label affixed to the rear of the machine.
2. A single-phase AC 110 V, 50/60 Hz powered high-temperature furnace is available upon customization.
Engineering Features
High-Temperature Thermal Coating Capability
Unlike standard dip coaters typically limited to ≤200 °C, the integrated furnace provides a stable thermal environment up to 1000 °C, enabling preparation of high-temperature functional coatings and advanced material systems.
Controlled Atmosphere Compatibility
The system can operate in:
● Inert atmospheres such as nitrogen or argon
● Oxidizing environments
This flexibility supports a wide range of material chemistries and reaction mechanisms.
Three-Zone Programmable Motion Profile
A three-stage pulling sequence allows independent speed configuration for:
● Low-temperature zone
● High-temperature zone
● Cooling zone
This enables precise control of film thickness, crystallization behavior, and solvent evaporation dynamics.
Precision Motion & Vibration Reduction
● PLC-based control architecture
● High-precision stepper motor drive
● Suspended pulling-wire transmission for vibration damping
These features ensure stable withdrawal speed and reproducible coating morphology.
User-Oriented Control Interface
A 4.3-inch color touchscreen provides:
● Clear parameter visualization
● Simplified workflow for new operators
● Reliable laboratory-scale process control
Installation Requirements
|
Item |
Requirement |
|
Electrical Supply |
Single-phase AC 220 V, 50/60 Hz, grounded, 16 A breaker recommended |
|
Environmental Conditions |
25 °C ± 15 °C; 55 % RH ± 10 % RH |
Standard Accessories
|
No. |
Item |
Quantity |
|
1 |
Sample holder |
1 set |
|
2 |
Material cup |
2 pcs |
|
3 |
High-temperature pulling wire |
3 pcs |
Optional Accessories
|
No. |
Item |
Description |
|
1 |
Custom pulling fixture |
For special substrate geometries |
|
2 |
High-temperature pulling wire (800–1000 °C) |
For extended high-temperature operation |
Application Value for Advanced Battery & Materials Research
The TOB-PTL-HT platform supports repeatable, high-temperature thin-film processing, enabling:
● Surface coating of next-generation electrode materials
● Functional ceramic and solid-state electrolyte films
● Controlled crystallization studies
● Pilot-scale validation of emerging coating chemistries
Its programmable motion control, precise thermal regulation, and customizable high-temperature configuration make it suitable for R&D laboratories through early pilot production environments.
Product Display
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