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Battery Safety Vibration Test System
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Lithium-ion Battery Safety Vibration Test System

This TOB-EV-203 battery safety vibration test system is designed to simulate real-world mechanical vibration environments and subject lithium-ion batteries to controlled vibration profiles. Its primary purpose is to evaluate the structural integrity, electrical performance, and safety of lithium-ion battery cells, modules, or packs under sustained vibration stress.
  • Brand:

    TOB NEW ENERGY
  • item no.:

    TOB-EV-203
  • order(moq):

    1
  • Payment:

    L/C, T/T
  • product origin:

    China
  • shipping port:

    XIAMEN
Product Detail

Lithium-ion Battery Safety Vibration Test System


SPECIFICATIONS


This TOB-EV-203 battery safety vibration test system is designed to simulate real-world mechanical vibration environments and subject lithium-ion batteries to controlled vibration profiles. Its primary purpose is to evaluate the structural integrity, electrical performance, and safety of lithium-ion battery cells, modules, or packs under sustained vibration stress. By replicating vibrations encountered during transportation (e.g., road, rail, air, sea) or in-use applications (e.g., electric vehicles, portable electronics, industrial equipment), the system helps identify potential failure modes such as internal short circuits, electrode detachment, casing damage, or electrolyte leakage. Testing with this system is essential for validating battery safety, ensuring compliance with international standards, and mitigating risks associated with vibration-induced battery failures.


Vibration Direction: Vertical + Horizontal

Equipment Configuration

Item Configuration Qty.
Vibration shaker VG300-40 electromagnetic vibration generator 1 set
BL-300 cooling blower (including silencer) 1 set
VT640 vertical table 400 x 400mm  1 set
H0404 Horizontal slip table 400 x 400mm  1 set
Automatic centering system of armature 1 set
Digital switch power amplifier Amp3K digital switch power amplifier 1 set
Servo protection system 1 set
Excitation power supply 1 set
Digital vibration controller (integrated instrument cabinet) Master unit of digital vibration controller 1 set
System acceleration sensor 1 pcs
Control computer 1 set
Control software installation disc 1 set
Attached accessories Extension cable and duct hose 1 set
Operation instructions, inspection report, certificate, maintenance manual, etc. 1 set
Attached special tools 1 set
Vibration press rod / holddown strip fixture 1 set


Technical Parameters

Parameters of VG300-40 Electro-dynamic shaker

Max. sine force

300Kg.f peak (3kN)

Max. random force

300Kg.f r.ms  (3kN)

Max. shock force

600Kg.f peak (6kN)

Frequency range

1~4000Hz

Max. displacement

38mm p-p

Max. velocity

2.0m/s

Max. acceleration

100G (980 m/s2)

Max. load (sine) F=M.A

5G (49 m/s2)

10G (98 m/s2)

20G (196 m/s2)

30G (294 m/s2)

57kg

27kg

12kg

7kg

Effective load

120 kg

Vibration isolation frequency

2.5 Hz

Diameter of armature

Ф150 mm

Mass of armature

3kg

Table screw

13×M8

Flux leakage

<10gauss

Allowable eccentric moment

300N.m

Shaker dimensions

750×560×670 mm (Vertical table)

Shaker weight

About 560Kg

Amp3K digital switch power amplifier

Output power

4KVA

Output voltage

100V

Output current

30A

Power amplifier console

880×590×1680mm

Weight

230KG

Servo protection system

Functions:

Temperature, air pressure, over-displacement, over-voltage, over-current, input under-voltage, external fault, control power supply, logic fault, input phase loss, etc.

Digital vibration controller

Hardware configuration:

2-channels input, 1-channel output

Function: Sine, Random, Shock

Control computer

1 set

Software

Chinese / English instructions are provided, and the software is available for time-domain and frequency-domain analysis,signalsourceandsine frequency sweep analysis, etc. It also can automatically generate WORD test report, display and store signal and data, and set testingparametersand analysis function.

Operating system

Win7/10

Acceleration sensorLAB

Frequency range:0.3 to 7000Hz

Sensitivity: 30pC/g

Temperature range: -40℃ to 160℃



VT640 Vertical table

Material

Aluminum Alloy

Dimension

400 x 400 mm

Fixing hole

M8 durable andwear-resistant stainless steel screw sleeve

Frequency of use

2000 Hz

Weight

15 KG

H0404 Horizontal slip table

Material

Aluminum-magnesium alloy with surface hard anodized

Dimension

400mm×400mm

Fixing hole

M8 durable and wear-resistant stainless steel screw sleeve

Frequency of use

2000Hz

Weight

20KG

BL-300 cooling blower (including silencer)

Cooling method

Air cooling

Blower power

1.1KW

Flow rate

1404m3/h

Electrical requirement

Power

Three phase,380V/50Hz,15 KVA

Ground resistance

≤4Ω


PRODUCT DISPLAY


Lithium-ion-Battery-Safety-Vibration-Test-System


Explore more lithium ion battery safety tester.



 Email : tob.amy@tobmachine.com

 Skype: amywangbest86

 Whatsapp/Phone number : +86 181 2071 5609

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