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6000W Ultrasonic Spot Welding Machine
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6000W Ultrasonic Spot Welding Machine for Prismatic Cell

The TOB-USW-6000W prismatic cell ultrasonic spot welding machine is used for multi layer foils with multi layers tab welding with stacking process, it is suitable for both anode and cathode.
  • Brand:

    TOB NEW ENERGY
  • item no.:

    TOB-USW-6000W
  • order(moq):

    1
  • Payment:

    L/C, T/T
  • product origin:

    China
  • shipping port:

    XIAMEN
Product Detail

6000W Ultrasonic Spot Welding Machine for Prismatic Cell



SPECIFICATIONS


The TOB-USW-6000W prismatic cell ultrasonic spot welding machine is used for multi layer foils with multi layers tab welding with stacking process, it is suitable for both anode and cathode.


Item

Name

1.Substrate material

Copper sheet weld with Copper sheet

The copper sheet thickness 0.5-1mm

One layer weld with one layer

1.2+1.2mm welding

1.2+1.2mm welding

0.5+0.5mm welding

0.5+0.5mm welding

2.Welding mode


2.1 Welding area

(6-8) mm *(6-8) mm

2.2Welding time

Within 0.2S/times

2.3Pressure

0~1MPa, adjustable

2.4 Time

0~60S, adjustable

2.5Welding head lifetime

Cathode≥500000 times

Anode≥160000 times

3.Welding head standard


3.1 Welding head material

Imported high speed steel

3.2 Solder joints highly

 ≥0.2mm

3.3 Welding surface quantity in one welding head

2pcs or 4pcs

3.4 Amplitude adjustable range

 3~10um

4.Transducer


4.1 The difference in frequency between the transducers

≤400Hz

4.2 The impedance difference between the transducers

≤4Ω

4.3 Capacitance difference between the transducers

≤400PF

4.4 Insulation resistance of transducer to outer shell

≥30MΩ

4.5 Tolerable power

Output power ≥800W

5.Ultrasonic generator


5.1 Frequency control mode

Automatic frequency tracking

5.2 Constant amplitude function

Switching power supply Constant voltage constant current

5.3 Amplitude stepless adjustable

Stepless adjustable

5.4 Circuit technology

Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions.

6.Welding result


6.1Appearance

No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB.

6.2 Welding tensile strength

≥25N

6.3 Product pass rate

≥99.8%(under The material is qualified)

7.Equipment design life

8~10 years 


Equipment components

  • Working principle of equipment:The transducer transforms the high-power oscillation signal of supersonic frequency into mechanical energy of corresponding frequency and applies it to the interface of the metal sheet that needs to be fused, so that the metal sheet is heated instantly, and then the particles in the metal lattice are started, so that the molecules in the metal sheet are fused together through mutual penetration.
  • Equipment components:The metal welding machine is mainly composed of ultrasonic generator, transducer, mold, pneumatic parts, frame and so on.


Model

Ultrasonic frequency

Ultrasonic power

Air pressure

Welding time

Voltage

Weight

TOB-USW-6000W

20KHz

6000W

≥0.6MPa 80L/min

Within 0.2S

220V/50Hz

About 60kg,

Without table


Equipment Functional features

  • Intelligent digital circuit, advanced CPU central processing system;
  • With energy mode, power mode, time mode multiple intelligent control modes;
  • Ultrasonic frequency automatic tracking;
  • Energy, time, power, a variety of upper and lower limit quality alarm function.
  • DO signal :welding machine alarm,Ready, IO signal output during ultrasonic sending
  • DI signal:EMERGENCY STOP, Start wedding.
  • 485 communication protocol, Data receiving and uploading
  • The ultrasonic equipment is actively controlled(with 24V auxiliary power supply)


Equipment size (For reference).

  • Generator size(W x L x H):535mm x275mm x125mm;weight:15~20KG
  • Machine head size(L x W x H):434mm x300mm x543mm;weight:30~35KG.
  • Work table size(L x W x H):900mm x800mm x(720~820 Height adjustable)mm.


Product Display


6000W Ultrasonic Spot Welding Machine for Prismatic Cell

6000W Ultrasonic Spot Welding Machine for Prismatic Cell

6000W Ultrasonic Spot Welding Machine for Prismatic Cell

6000W Ultrasonic Spot Welding Machine for Prismatic Cell

6000W Ultrasonic Spot Welding Machine for Prismatic Cell


Explore more Prismatic Cell Manufacturing Equipment



 Email : tob.amy@tobmachine.com

 Skype : amywangbest86

 Whatsapp/Phone number : +86 181 2071 5609

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