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The principle of laser cleaning is to utilize the characteristics of laser beam with large energy density, controllable direction and strong convergence ability. The laser interacts with contaminants such as oil stains, rust spots, dust residue, coatings, oxide layers or film layers attached to the workpiece base, and is separated from the workpiece base in the form of instantaneous thermal expans...
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The winding process of lithium-ion batteries is to roll the positive electrode sheet, negative electrode sheet and separator together through the winding needle mechanism of the winding machine. The adjacent positive and negative electrode sheets are isolated by the separator to prevent short circuit. After winding, the jelly roll is fixed with a termination tape to prevent it from spreading, and ...
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Improving the initial coulombic efficiency of lithium-ion batteries is a complex and important topic, which is directly related to the energy utilization and overall performance of the battery. The following is an in-depth analysis of the factors affecting the first coulombic efficiency of lithium-ion batteries from multiple perspectives, and proposes corresponding solutions. 1.Factors affecting t...
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As a key equipment in battery production, the calibration accuracy of the coating head of the lithium battery coating machine directly affects the coating quality, and thus affects the performance and life of the battery. This article will analyze the calibration method of the lithium battery coating machine die head in detail from three levels: basic calibration, positioning calibration, and fine...
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Recently, Professor Zhang Qiang's team from the Department of Chemical Engineering at Tsinghua University published the research results on the bulk/surface interface structure design of lithium-rich manganese-based cathode materials for all-solid-state metal lithium batteries. They proposed an in-situ bulk/surface interface structure regulation strategy, constructed a fast and stable Li+/e−pathwa...
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WANG Kunpeng ,1, LIU Zhaolin2, LIN Cunsheng2, WANG Zhiyu ,1,2 1. State Key Lab of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China 2. Branch of New Material Development, Valiant Co., Ltd., Yantai 265503, China Abstract In comparison to Li-ion batteries, Na-ion batteries offer the benefits of low cost, good low-temperature performance, and safety...
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The current production efficiency and yield of large cylindrical batteries are still relatively low, and there are still the following process difficulties in achieving high-efficiency mass production: 1) Full-tab forming: The difficulty lies in controlling the flattening accuracy and strength to avoid damage to the current collector or the generation of debris, dust, etc. 2) Collector plate and p...
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Lithium iron phosphate (LiFePO4) cathode electrode material oil-based slurry usually uses N-methylpyrrolidone (NMP), dimethyl sulfoxide and dimethylformamide as solvents, which have problems such as difficult solvent recovery, large amount of use and environmental pollution. LiFePO4 positive electrode material water-based slurry uses deionized water as solvent, which is environmentally friendly an...
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When designing lithium-ion batteries, the choice of battery casing material is critical. It must not only protect the battery's internal electrochemical components and structure but also possess properties like heat resistance, corrosion resistance, vibration resistance, and crush resistance. Among numerous materials, aluminum shells have emerged as the preferred choice due to their unique advanta...
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Solid-state batteries and liquid batteries have many similarities in manufacturing processes. For example, the manufacturing process of electrode sheet is based on slurry mixing, coating and calendering. After slitting, the tabs are welded and PACK (battery packs are processed into groups). However, there are also some differences. There are three core differences: 1) Composite cathode materials f...
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Before designing a battery production line, we need to comprehensively consider multiple aspects including product, capacity, process, equipment, regulations, supply chain, cost, safety, environmental protection, quality control, plant layout, automation, data management, maintenance, human resources, project management and market, etc. We ensure that all factors that may affect the production lin...
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In the cutting process, issues such as rapid mold wear, long mold change times, poor flexibility, and low production efficiency often lead to unstable processes, resulting in inconsistent electrode cutting quality and reduced battery performance. Laser cutting, due to its advantages of no vibration deviation, high precision, good stability, and no need for mold replacement, has gradually become ma...
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Lithium-ion batteries (LIBs) are the powerhouse of modern electronics and electric vehicles (EVs), and their performance hinges on the cathode materials. Among these, ternary cathode materials such as NCM (Nickel-Cobalt-Manganese oxides) and NCA (Nickel-Cobalt-Aluminum oxides) dominate due to their balanced energy density and stability. However, varying the ratios of nickel (Ni...
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In the manufacturing process of lithium-ion batteries, formation is a critical procedure. This article discusses the impact of formation conditions (e.g., formation current, formation voltage, formation temperature, and external pressure) on battery performance, including internal resistance, capacity, and cycle life. TOB NEW ENERGY provides battery formation machine of various specifications to m...
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1. Process Principles Stacking Process: Anode and cathode sheets are cut to specified dimensions, then laminated with separators to form unit cells. These unit cells are stacked in parallel to create battery modules. Winding Process: Pre-cut anode sheets, separators, and cathode sheets are wound in a defined sequence around a fixed mandrel, compressed into cylindrical, elliptical, or prismatic sha...
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Low cell capacity is an intuitive judgment based on comparing the post-formation discharge capacity with the design value. If the measured capacity falls below the design specification, the first step is to verify whether the formation process parameters are correctly set (e.g., discharge current, charge duration, cutoff voltage, and formation temperature). ① If the formation steps are confirmed c...
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The voltage of a lithium battery is closely related to the electrode potentials of its cathode and anode materials. Variations in voltage among lithium batteries using different materials primarily stem from the following factors: Impact of Electrode Materials’ Chemical Properties Lithium batteries operate through the movement of lithium ions between the cathode and anode during charging and disch...
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