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Ultrasonic Welding Machine
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5000W Ultrasonic Welding Machine

The 5000W ultrasonic welding machine used for multi layer foils with multi layers tab welding with stacking process, it is suitable for both anode and cathode.
  • Brand:

    TOB NEW ENERGY
  • item no.:

    TOB-USW-5000W
  • order(moq):

    1set
  • Payment:

    L/C,T/T
  • product origin:

    China
  • shipping port:

    XIAMEN
Product Detail

5000W Ultrasonic Welding Machine



SPECIFICATIONS


The 5000W ultrasonic welding machine used for multi layer foils with multi layers tab welding with stacking process, it is suitable for both anode and cathode.


Equipment Functional features

  • Intelligent digital circuit, advanced CPU central processing system;
  • With energy mode, power mode, time mode multiple intelligent control modes;
  • Ultrasonic frequency automatic tracking;
  • Energy, time, power, a variety of upper and lower limit quality alarm function.
  • DO signal :welding machine alarm,Ready, IO signal output during ultrasonic sending
  • DI signal:EMERGENCY STOP, Start wedding.
  • 485 communication protocol, Data receiving and uploading
  • The ultrasonic equipment is actively controlled(with 24V auxiliary power supply)


Model

Ultrasonic frequency

Ultrasonic power

Air pressure

Welding time

Voltage

Weight

TOB-USW-5000W

20KHz

5000W

≥0.6MPa 80L/min

Within 0.2S

220V/50Hz

About 50kg,

Without table


Item

Name

1.Substrate material


1.1Cathode


1.1.1Electrode materials

Aluminum foil

1.1.2Electrode thickness

12-20um (Max 50 layers)

1.1.3TAB materials

Aluminum strip

1.1.4TAB thickness

0.1~0.2mm (Single layer)

1.2Cathode


1.2.1Electrode materials

Copper foil

1.2.2Electrode thickness

6-10um (Max 50 layers)

1.2.3Tab materials

Nickel strip

1.2.4Tab thickness

0.1~0.2mm (Single layer)

2.Battery Cell


2.1Stacking process

Single layer tab with multi layer foils

2.2Electrode layer

Max 50 layers

3.Welding mode


3.1 Welding area

3*3mm, 3*4mm, 4*6mm, 4*8mm, customized

3.2Welding time

Within 0.2S/times

3.3Pressure

0~1MPa, adjustable

3.4 Time

0~60S, adjustable

3.5Welding head lifetime

Cathode ≥500000 times

Anode ≥160000 times

4.Welding head standard


4.1 Welding head material

Imported high speed steel

4.2 Solder joints highly

 ≥0.2mm

4.3 Welding surface quantity in one welding head

2pcs or 4pcs

4.4 Amplitude adjustable range

 3~10um

5.Transducer


5.1 The difference in frequency between the transducers

≤400Hz

5.2 The impedance difference between the transducers

≤4Ω

5.3 Capacitance difference between the transducers

≤400PF

5.4 Insulation resistance of transducer to outer shell

≥30MΩ

6.Ultrasonic generator


6.1 Frequency control mode

Automatic frequency tracking

6.2 Constant amplitude function

Switching power supply Constant voltage constant current

6.3 Amplitude stepless adjustable

Stepless adjustable

6.4 Circuit technology

Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions.

7.Welding result


7.1Appearance

No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB.

7.2 Welding tensile strength

≥25N

7.3 Product pass rate

≥99.8%(under The material is qualified)

8.Equipment design life

8~10 years 


PRODUCT DISPLAY  


Ultrasonic Welding Machine

Ultrasonic Welding Machine

Ultrasonic Welding Machine


 Email : tob.amy@tobmachine.com

 Skype :amywangbest86

 Whatsapp/Phone number :+86 181 2071 5609

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