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1. What is lithium iron manganese phosphate? Lithium iron manganese phosphate is a new cathode material formed by doping lithium iron phosphate with a certain amount of manganese element. Since the ionic radii and some chemical properties of manganese and iron elements are similar, lithium iron manganese phosphate and lithium iron phosphate are similar in structure, and both have an olivine struct...
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What is calendering: Calendering of battery electrodes is an important step in the production process of lithium-ion batteries, and its purpose is to obtain electrodes that meet design requirements. Calendering is a necessary process. After the electrode coating and drying, the peeling strength between the active material and the current collector foil is low. At this time, it needs to be calender...
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This article analyzes the causes of zero voltage. Focused on the phenomenon of zero voltage in the battery caused by electrode burrs. By identifying the cause of the short circuit, we aim to precisely resolve the problem and better understand the importance of controlling electrode burrs during production. Experiment 1. Battery preparation This experiment uses lithium nickel cobalt manganate mater...
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The principle of laser cleaning is to utilize the characteristics of laser beam with large energy density, controllable direction and strong convergence ability. The laser interacts with contaminants such as oil stains, rust spots, dust residue, coatings, oxide layers or film layers attached to the workpiece base, and is separated from the workpiece base in the form of instantaneous thermal expans...
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The stability and dispersibility of battery slurry have an important impact on the properties of electrodes and finished battery products. So how to characterize the stability and dispersibility of battery slurry? Characterization method of battery slurry stability 1. Solid content method The solid content test method is a low-cost and easy-to-test method. Its principle is to place the slurry in a...
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In the cutting process, issues such as rapid mold wear, long mold change times, poor flexibility, and low production efficiency often lead to unstable processes, resulting in inconsistent electrode cutting quality and reduced battery performance. Laser cutting, due to its advantages of no vibration deviation, high precision, good stability, and no need for mold replacement, has gradually become ma...
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In lithium-ion battery manufacturing, the fineness of the slurry (mainly referring to the electrode slurry) is a key parameter affecting electrode performance (such as capacity, rate capability, cycle life, safety) and process stability. Different battery types have significantly different fineness requirements for the slurry (usually measured by particle size distribution indicators such as D50, ...
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I. Analysis of Dry Electrode Preparation Technology 1. Introduction to Dry vs. Wet Processes and Material Comparison The traditional wet process involves mixing active material, conductive agent, and binder in a solvent at specific ratios, then coating the mixture onto the current collector surface via a slot-die coater followed by calendering. The dry process involves dry-mixing active particles ...
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Electrode slurry preparation is one of the most critical yet underestimated steps in lithium-ion and sodium-ion battery manufacturing. Problems such as particle sedimentation, agglomeration, poor dispersion uniformity, and unstable viscosity often originate at the slurry stage, but their consequences propagate downstream into coating defects, capacity inconsistency, and yield loss. This artic...
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