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Semi-automatic Winding Machine
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Semi-automatic Winding Machine for Supercapacitor Manufacturing

This TOB-15060YZ Battery Winding Machine is a semi-automatic winding machine used for lithium cylinder battery precision winding.
  • Brand:

    TOB NEW ENERGY
  • item no.:

    TOB-15060YZ
  • order(moq):

    1
  • Payment:

    L/C,T/T
  • product origin:

    China
  • shipping port:

    XIAMEN
Product Detail

Semi-automatic Winding Machine for Supercapacitor Manufacturing



Specifications


This TOB-15060YZ Battery Winding Machine is a semi-automatic winding machine used for lithium cylinder battery precision winding. The working process is as follows: artificial feed the cathode and anode electrodes into the winding part, separated from the separator, according to process requirements for winding, automatic termination of adhesive tape, and the battery core automatic blanking.


Device function and features

1. Adopt single needle structure

2. Artificial feeding electrode, automatic winding, automatic needle change, automatic termination of adhesive tape and automatic blanking.

3. Adopt horizontal way to stick tape(Termination of the tape is perpendicular to the tab), tape stick flat, tape stick location can be precisely controlled and will not tighten batteries core; tape stick is stable and reliable.

4. Jelly roll winding speed adjustable

5. Two rolls of separator take the initiative to unwind, tension close-spaced switch control technology, tension can be automatically and smoothly adjusted during winding process.

6. With electrode dust removal system;

7. Separator epiboly wind up;

8. Winding finished of core without damaged, loose core and electrode dislocation phenomenon.

Easy to operate, adjust and replace the specifications simple and fast.


Technological process

The device meets the cylindrical lithium-ion battery winding technology standards: the separator is fully wrapped negative electrode, negative electrode wrapped positive electrode.

The technological process is as follows:

1. Separator preroll:Tooth cutter technology can save preroll separator length;

2. Cathode:artificial feed the positive electrode into the winding department;

Anode:artificial feed the negative electrode into the winding department;

3. Winding;

4. Changing station;

5. Separator cut off, stick termination of tape and blanking.


Technical standard

1. Separator width:33-150mm

Mandrel:∮6~10mm,according to customer requirements to custom one set

Electrode width;33-150mm

2. Materials specifications(unit:mm)

Materials

Length

Width

Thickness

Inner diameter

Max outside diameter

Cathode electrode

200~6000

33-150

0.1-0.2



Anode electrode

200~6000

33-150

0.1-0.2



Separator

In roll

20-180

0.016-0.045

76.2

250

Termination tape

In roll

10-50

0.01-0.035

76.2

150

3. Applicable battery core outer diameter:∮35~62mm

4. Winding accuracy;

When ensure the electrode meet the following conditions: electrode width of the error <±0.2mm;electrode "S" bending error<±1mm/500mm;Separator roll material tower error <±0.2mm;

Winding accuracy can meet: separator alignment error<±0.5mm;electrode alignment error <±0.5mm;

To achieve anode wrapped cathode, separator wrapped anode, the alignment of the finished products section±0.5mm

5. Pass rate:≥98%(Except non-equipment factors)


Specifications

 

 

Specifications

Note

Basic specifications

Input power

AC220V,1.5KVA,50HZ

 

Compressed air source

0.4-0.6 MPa

 

Weight

About 500kg

 

Dimension

1750mm×1350mm×1570mm

(L×W×H)

Not include electrode trough extend the length, unit:mm

Jelly roll specifications

Φ6-10mm

 

Institution specifications

Rack and mounting plate

1 set

 

Jelly roll system

1 set

 

Electrode supply system

2 set

 

Separator supply system

2 set

 

Rubberizing  system

1 set

 

Control system specifications

PLC

PANASONIC

Panasonic AFRX-C60T

Touch screen

MCGS

7 inch true color

Winding motor

PANASONIC

Panasonic servo motor

Tension motor

LISAN

Stepping motor

Sensor

ANASONIC/DaoChuan

 

Pneumatic components

AIRTAC/XINGZHEN/AirTAC

 

Alarm system

Fault stop

Fault prompt

Program built-in

One click reset


Product Display


Semi-automatic Winding Machine

Semi-automatic Winding Machine

Semi-automatic Winding Machine

Semi-automatic Winding MachineSemi-automatic Winding MachineSemi-automatic Winding Machine



 Email :tob.amy@tobmachine.com

 Skype :amywangbest86

 Whatsapp/Phone number :+86 181 2071 5609

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