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Importance of Battery Consistency
Aug 12 , 2024
Lithium Sulfur Battery Cathode
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The inconsistency of energy storage batteries mainly refers to the inconsistency of parameters such as battery capacity, internal resistance, and temperature. Our daily experience is that when two dry batteries are connected in positive and negative directions, the flashlight will light up, and we don’t consider consistency. However, once batteries are used on a large scale in energy storage syste...read more
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Improving the initial coulombic efficiency of lithium-ion batteries is a complex and important topic, which is directly related to the energy utilization and overall performance of the battery. The following is an in-depth analysis of the factors affecting the first coulombic efficiency of lithium-ion batteries from multiple perspectives, and proposes corresponding solutions. 1.Factors affecting t...read more
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As a key equipment in battery production, the calibration accuracy of the coating head of the lithium battery coating machine directly affects the coating quality, and thus affects the performance and life of the battery. This article will analyze the calibration method of the lithium battery coating machine die head in detail from three levels: basic calibration, positioning calibration, and fine...read more
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Recently, Professor Zhang Qiang's team from the Department of Chemical Engineering at Tsinghua University published the research results on the bulk/surface interface structure design of lithium-rich manganese-based cathode materials for all-solid-state metal lithium batteries. They proposed an in-situ bulk/surface interface structure regulation strategy, constructed a fast and stable Li+/e−pathwa...read more
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The stability and dispersibility of battery slurry have an important impact on the properties of electrodes and finished battery products. So how to characterize the stability and dispersibility of battery slurry? Characterization method of battery slurry stability 1. Solid content method The solid content test method is a low-cost and easy-to-test method. Its principle is to place the slurry in a...read more
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WANG Kunpeng ,1, LIU Zhaolin2, LIN Cunsheng2, WANG Zhiyu ,1,2 1. State Key Lab of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China 2. Branch of New Material Development, Valiant Co., Ltd., Yantai 265503, China Abstract In comparison to Li-ion batteries, Na-ion batteries offer the benefits of low cost, good low-temperature performance, and safety...read more
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The current production efficiency and yield of large cylindrical batteries are still relatively low, and there are still the following process difficulties in achieving high-efficiency mass production: 1) Full-tab forming: The difficulty lies in controlling the flattening accuracy and strength to avoid damage to the current collector or the generation of debris, dust, etc. 2) Collector plate and p...read more
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Lithium iron phosphate (LiFePO4) cathode electrode material oil-based slurry usually uses N-methylpyrrolidone (NMP), dimethyl sulfoxide and dimethylformamide as solvents, which have problems such as difficult solvent recovery, large amount of use and environmental pollution. LiFePO4 positive electrode material water-based slurry uses deionized water as solvent, which is environmentally friendly an...read more
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Why do Lithium-ion Batteries Use Aluminum Shells?Dec 24 , 2024When designing lithium-ion batteries, the choice of battery casing material is critical. It must not only protect the battery's internal electrochemical components and structure but also possess properties like heat resistance, corrosion resistance, vibration resistance, and crush resistance. Among numerous materials, aluminum shells have emerged as the preferred choice due to their unique advanta...read more
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Solid-State Battery Production ProcessJan 21 , 2025Solid-state batteries and liquid batteries have many similarities in manufacturing processes. For example, the manufacturing process of electrode sheet is based on slurry mixing, coating and calendering. After slitting, the tabs are welded and PACK (battery packs are processed into groups). However, there are also some differences. There are three core differences: 1) Composite cathode materials f...read more
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How to Design a Lithium-ion Pouch Cell Lab Line?Jan 21 , 2025Before designing a battery production line, we need to comprehensively consider multiple aspects including product, capacity, process, equipment, regulations, supply chain, cost, safety, environmental protection, quality control, plant layout, automation, data management, maintenance, human resources, project management and market, etc. We ensure that all factors that may affect the production lin...read more
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In the cutting process, issues such as rapid mold wear, long mold change times, poor flexibility, and low production efficiency often lead to unstable processes, resulting in inconsistent electrode cutting quality and reduced battery performance. Laser cutting, due to its advantages of no vibration deviation, high precision, good stability, and no need for mold replacement, has gradually become ma...read more
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Lithium-ion batteries (LIBs) are the powerhouse of modern electronics and electric vehicles (EVs), and their performance hinges on the cathode materials. Among these, ternary cathode materials such as NCM (Nickel-Cobalt-Manganese oxides) and NCA (Nickel-Cobalt-Aluminum oxides) dominate due to their balanced energy density and stability. However, varying the ratios of nickel (Ni), cobalt (Co), mang...read more
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In the manufacturing process of lithium-ion batteries, formation is a critical procedure. This article discusses the impact of formation conditions (e.g., formation current, formation voltage, formation temperature, and external pressure) on battery performance, including internal resistance, capacity, and cycle life. TOB NEW ENERGY provides battery formation machine of various specifications to m...read more
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1. Process Principles Stacking Process: Anode and cathode sheets are cut to specified dimensions, then laminated with separators to form unit cells. These unit cells are stacked in parallel to create battery modules. Winding Process: Pre-cut anode sheets, separators, and cathode sheets are wound in a defined sequence around a fixed mandrel, compressed into cylindrical, elliptical, or prismatic sha...read more
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Analysis of Causes for Low Cells CapacityApr 15 , 2025Low cell capacity is an intuitive judgment based on comparing the post-formation discharge capacity with the design value. If the measured capacity falls below the design specification, the first step is to verify whether the formation process parameters are correctly set (e.g., discharge current, charge duration, cutoff voltage, and formation temperature). ① If the formation steps are confirmed c...read more
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The voltage of a lithium battery is closely related to the electrode potentials of its cathode and anode materials. Variations in voltage among lithium batteries using different materials primarily stem from the following factors: Impact of Electrode Materials’ Chemical Properties Lithium batteries operate through the movement of lithium ions between the cathode and anode during charging and disch...read more
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Lithium-Ion Battery Capacity Degradation MechanismsMay 09 , 2025A lithium-ion battery is primarily composed of a cathode, anode, electrolyte, and separator. During charging, lithium ions de-intercalate from the cathode material, migrate through the electrolyte, and intercalate into the anode material. During discharging, lithium ions move in the reverse direction, de-intercalating from the anode and returning to the cathode through the electrolyte. This repeat...read more
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Non-destructive Methods to Detect Lithium PlatingMay 22 , 2025Lithium plating refers to the detrimental phenomenon where lithium ions fail to intercalate into the graphite anode during charging processes, instead undergoing electrochemical reduction to form metallic lithium deposits. This results in the formation of characteristic silver-gray lithium metal layers or dendritic lithium crystals on the anode surface. Conventionally, battery disassembly has been...read more
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In lithium battery manufacturing, the often-overlooked A/B-side coating misalignment issue during the coating process significantly affects battery capacity, safety, and cycle life. Misalignment refers to inconsistencies in the positional alignment or thickness distribution of coatings on the front and back sides of electrodes, which can lead to risks such as localized lithium plating and mechanic...read more
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