français
Deutsch
italiano
español
português
Nederlands
日本語
한국의
Battery electrode calendering process
Mar 06 , 2024
- Home
- >
Search
Categories
new blog
Tags
-
What is calendering： Calendering of battery electrodes is an important step in the production process of lithium-ion batteries, and its purpose is to obtain electrodes that meet design requirements. Calendering is a necessary process. After the electrode coating and drying, the peeling strength between the active material and the current collector foil is low. At this time, it needs to be calender...read more
-
This article analyzes the causes of zero voltage. Focused on the phenomenon of zero voltage in the battery caused by electrode burrs. By identifying the cause of the short circuit, we aim to precisely resolve the problem and better understand the importance of controlling electrode burrs during production. Experiment 1. Battery preparation This experiment uses lithium nickel cobalt manganate mater...read more
-
Lithium-Ion Battery Electrode Laser Cleaning ProcessMay 28 , 2024The principle of laser cleaning is to utilize the characteristics of laser beam with large energy density, controllable direction and strong convergence ability. The laser interacts with contaminants such as oil stains, rust spots, dust residue, coatings, oxide layers or film layers attached to the workpiece base, and is separated from the workpiece base in the form of instantaneous thermal expans...read more
-
Lithium-ion Battery Winding Process GuideJun 20 , 2024The winding process of lithium-ion batteries is to roll the positive electrode sheet, negative electrode sheet and separator together through the winding needle mechanism of the winding machine. The adjacent positive and negative electrode sheets are isolated by the separator to prevent short circuit. After winding, the jelly roll is fixed with a termination tape to prevent it from spreading, and ...read more
-
Key Points of Lithium-ion Battery Areal Density DesignJun 24 , 2024Areal density（mg/cm2）：Areal density refers to the mass per unit area, which in this case is (the mass per unit area ofthe region ignoring the volume). Compacted density（g/cm3）：The compacted density indicates the mass contained in a unit volume, which has a lot to do with the properties of the material itself. Thickness：The total thickness of the material and the foil is generally expressed in micr...read more
-
Why Monitor Dew Point in Lithium-ion Battery Workshop?Jul 08 , 2024The dew point is the temperature at which moisture condenses. When the water vapor content in the air remains unchanged and the air pressure is kept constant, the temperature at which the air is cooled to saturation is called the dew point temperature (Td), or dew point for short. It can also be understood as the temperature at which water vapor and water reach equilibrium. The difference between ...read more
-
Battery Charge and Discharge CurvesJul 19 , 2024During the charge and discharge process of the battery, as the charge and discharge depth changes, the voltage is also constantly changing. If we use capacity as the horizontal coordinate and voltage as the vertical coordinate, we can get a simple charge and discharge curve, which contains many clues about the battery's electrical performance. These curves drawn with the battery cell parameters su...read more
-
Improving the initial coulombic efficiency of lithium-ion batteries is a complex and important topic, which is directly related to the energy utilization and overall performance of the battery. The following is an in-depth analysis of the factors affecting the first coulombic efficiency of lithium-ion batteries from multiple perspectives, and proposes corresponding solutions. 1.Factors affecting t...read more
-
As a key equipment in battery production, the calibration accuracy of the coating head of the lithium battery coating machine directly affects the coating quality, and thus affects the performance and life of the battery. This article will analyze the calibration method of the lithium battery coating machine die head in detail from three levels: basic calibration, positioning calibration, and fine...read more
-
Recently, Professor Zhang Qiang's team from the Department of Chemical Engineering at Tsinghua University published the research results on the bulk/surface interface structure design of lithium-rich manganese-based cathode materials for all-solid-state metal lithium batteries. They proposed an in-situ bulk/surface interface structure regulation strategy, constructed a fast and stable Li+/e−pathwa...read more
-
WANG Kunpeng ,1, LIU Zhaolin2, LIN Cunsheng2, WANG Zhiyu ,1,2 1. State Key Lab of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China 2. Branch of New Material Development, Valiant Co., Ltd., Yantai 265503, China Abstract In comparison to Li-ion batteries, Na-ion batteries offer the benefits of low cost, good low-temperature performance, and safety...read more
-
The current production efficiency and yield of large cylindrical batteries are still relatively low, and there are still the following process difficulties in achieving high-efficiency mass production: 1) Full-tab forming: The difficulty lies in controlling the flattening accuracy and strength to avoid damage to the current collector or the generation of debris, dust, etc. 2) Collector plate and p...read more
-
How to Design a Lithium-ion Pouch Cell Lab Line?Jan 21 , 2025Before designing a battery production line, we need to comprehensively consider multiple aspects including product, capacity, process, equipment, regulations, supply chain, cost, safety, environmental protection, quality control, plant layout, automation, data management, maintenance, human resources, project management and market, etc. We ensure that all factors that may affect the production lin...read more
-
In the manufacturing process of lithium-ion batteries, formation is a critical procedure. This article discusses the impact of formation conditions (e.g., formation current, formation voltage, formation temperature, and external pressure) on battery performance, including internal resistance, capacity, and cycle life. TOB NEW ENERGY provides battery formation machine of various specifications to m...read more
-
1. Process Principles Stacking Process: Anode and cathode sheets are cut to specified dimensions, then laminated with separators to form unit cells. These unit cells are stacked in parallel to create battery modules. Winding Process: Pre-cut anode sheets, separators, and cathode sheets are wound in a defined sequence around a fixed mandrel, compressed into cylindrical, elliptical, or prismatic sha...read more
-
Analysis of Causes for Low Cells CapacityApr 15 , 2025Low cell capacity is an intuitive judgment based on comparing the post-formation discharge capacity with the design value. If the measured capacity falls below the design specification, the first step is to verify whether the formation process parameters are correctly set (e.g., discharge current, charge duration, cutoff voltage, and formation temperature). ① If the formation steps are confirmed c...read more
-
Lithium-Ion Battery Capacity Degradation MechanismsMay 09 , 2025A lithium-ion battery is primarily composed of a cathode, anode, electrolyte, and separator. During charging, lithium ions de-intercalate from the cathode material, migrate through the electrolyte, and intercalate into the anode material. During discharging, lithium ions move in the reverse direction, de-intercalating from the anode and returning to the cathode through the electrolyte. This repeat...read more
-
Non-destructive Methods to Detect Lithium PlatingMay 22 , 2025Lithium plating refers to the detrimental phenomenon where lithium ions fail to intercalate into the graphite anode during charging processes, instead undergoing electrochemical reduction to form metallic lithium deposits. This results in the formation of characteristic silver-gray lithium metal layers or dendritic lithium crystals on the anode surface. Conventionally, battery disassembly has been...read more
-
In lithium battery manufacturing, the often-overlooked A/B-side coating misalignment issue during the coating process significantly affects battery capacity, safety, and cycle life. Misalignment refers to inconsistencies in the positional alignment or thickness distribution of coatings on the front and back sides of electrodes, which can lead to risks such as localized lithium plating and mechanic...read more
-
Reasons for Self-Discharge in Lithium-Ion BatteriesJul 15 , 2025Self-discharge in lithium-ion batteries refers to the phenomenon where the battery's charge/voltage naturally decreases when disconnected from an external circuit (i.e., in an open-circuit state). This is an inherent characteristic of all batteries, though the degree varies. Lithium-ion batteries exhibit a relatively low self-discharge rate but are still affected. The primary causes can be categor...read more
subscribe to us 
